Phosphor based light sources having a polymeric long pass reflector

• US 7,245,072 B2
• Filed: 12/02/2003
• Issued: 07/17/2007
• Est. Priority Date: 01/27/2003
• Status: Expired due to Fees

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Wheatley, John A., Weber, Michael F., Ouderkirk, Andrew J.
• Primary Examiner(s): Glick; Edward J.
• Assistant Examiner(s): MIDKIFF, ANASTASIA
• Application Number:
  US10/726,997
• Publication Number:
  US 20040145913A1
• Time in Patent Office: 1,323 Days
• Field of Search: 313/512, 313/483, 313/502, 313/113, 257 98-100, 257/680, 438/22, 438/25, 438/26
• US Class Current: 313/502
• CPC Class Codes: H01L 2224/48091 Arched
• CPC Class Codes: H01L 2924/00014 the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
• CPC Class Codes: H01L 2924/01025 Manganese [Mn]
• CPC Class Codes: H01L 2924/01077 Iridium [Ir]
• CPC Class Codes: H01L 2924/09701 Low temperature co-fired ceramic [LTCC]
• CPC Class Codes: H01L 2924/12041 LED
• CPC Class Codes: H01L 33/44 characterised by the coatings, e.g. passivation layer or anti-reflective coating
• CPC Class Codes: H01L 33/46 Reflective coating, e.g. dielectric Bragg reflector
• CPC Class Codes: H01L 33/505 characterised by the shape, e.g. plate or foil

Abstract

A light source includes an LED that emits excitation light, a polymeric multilayer reflector that reflects the excitation light and transmits visible light, and a layer of phosphor material spaced apart from the LED. The phosphor material emits visible light when illuminated with the excitation light. The polymeric multilayer reflector reflects excitation light onto the phosphor material. The layer of phosphor material is disposed between the LED and the polymeric multilayer reflector.

Claims

1. A light source, comprising:

an LED that emits excitation light;

a polymeric multilayer reflector that reflects the excitation light and transmits visible light; and

a phosphor layer spaced apart from the LED, the phosphor layer comprising particles of phosphor material dispersed in a binder, the phosphor material emitting visible light when illuminated with the excitation light;

wherein the polymeric multilayer reflector reflects excitation light onto the phosphor material layer, and the phosphor layer is disposed between the LED and the polymeric multilayer reflector.

2. The light source according to claim 1, wherein the excitation light comprises UV light.

3. The light source according to claim 1, wherein the excitation light comprises blue light.

4. The light source according to claim 1, wherein the binder comprises an adhesive.

5. The light source according to claim 1, wherein the polymeric multilayer reflector comprises a polymeric material that resists degradation when exposed to UV light.

6. The light source according to claim 1, wherein the polymeric multilayer reflector is substantially free of inorganic materials.

7. The tight source according to claim 1, wherein the phosphor layer is discontinuous.

8. The light source according to claim 7, wherein the discontinuous layer comprises a pattern of distinct regions.

9. The light source according to claim 8, wherein the plurality of dots regions each have an area of less than 10000 microns².

10. The light source according to claim 8, wherein the regions comprise a first region that emits red light, a second region that emits green light, and a third region that emits blue light, when illuminated with the excitation light.

11. The light source according to claim 1, wherein the polymeric multilayer reflector comprises alternating layers of a first and second thermoplastic polymer wherein at least some of the layers are birefringent.

12. The light source according to claim 8, wherein at least a first region emits light at a first wavelength and a second region emits light at a second wavelength different than the first wavelength.