System and method for battery charge control based on a cycle life parameter

• US 7,245,107 B2
• Filed: 05/09/2003
• Issued: 07/17/2007
• Est. Priority Date: 05/09/2003
• Status: Expired due to Fees

• Current Assignee: EnerDel, Inc. (Ener1, Inc.)
• Original Assignee: EnerDel, Inc. (Ener1, Inc.)
• Inventors: Moore, Stephen W., Hanauer, Brad T., Schneider, Peter J.
• Primary Examiner(s): Tibbits; Pia
• Application Number:
  US10/434,940
• Publication Number:
  US 20040222768A1
• Time in Patent Office: 1,530 Days
• Field of Search: 320/112, 320/104, 320/103, 320/107, 320/137, 429/161, 429/192, 429/231.8
• US Class Current: 320/112
• CPC Class Codes: H02J 7/0069 Charging or discharging for charge maintenance, battery initiation or rejuvenation

Abstract

A charging and discharging strategy for a rechargeable battery pack is disclosed. The strategy involves monitoring and learning the battery pack'"'"'s condition (a cycle life parameter) in terms of its progression through its life cycle. The life cycle parameter may be determined as a function of both time (i.e., the battery pack'"'"'s age) as well as the number of discharge/recharge cycles. The strategy intentionally under-utilizes the battery during the initial stages of its life, based on the cycle life parameter, by charging it to a first level less then the maximum state of charge. This approach reduces charge voltages, reducing stress on the battery'"'"'s active materials, thereby increasing its life.

Claims

1. A method of adaptive charge control of a battery pack, comprising the steps of:

(a) determining at least one of a cycle life parameter and a maximum state of charge of said battery pack, said cycle life parameter and maximum state of charge varying during a lifetime of said battery pack;

(b) calculating a charge headroom from said life cycle parameter or said maximum state of charge;

(c) determining a charge termination voltage level for charging said battery pack based on said maximum state of charge minus said charge headroom;

(d) adaptively and only partially charging the battery pack to a first level defined by said charge termination voltage, wherein said first level is less than said maximum state of charge, said charging being terminated before said battery pack is fully charged, and

(e) during said lifetime of said battery repeating steps (a)-(d), wherein said first level of said battery pack is changed based on a condition of said battery pack, and

(f) allowing discharge while the state of charge of the battery pack exceeds a second level corresponding to a complete discharge level increased by an amount that is based on the cycle life parameter.

2. The method of claim 1, wherein said charge termination voltage is increased over said lifetime of said battery pack to compensate for reduction in said maximum state of charge.

3. The method of claim 1, wherein said life cycle parameter is determined based on measurement of an internal impedance of said battery pack.

4. The method of claim 1, wherein said battery pack comprises are lithium cells.

5. A method of charging a battery pack, including the steps of:

reserving a charge headroom to define a first charge level based on a cycle life parameter of the battery pack; and

charging the battery pack to the first level corresponding to a maximum state of charge less the reserved charge headroom; and

,

allowing discharge while the state of charge of the battery pack exceeds a second level corresponding to a complete discharge level increased by an amount that is based on the cycle life parameter.

6. A method of adaptive charge control of a battery pack, comprising the steps of:

(a) determining at least one of a cycle life parameter and a maximum state of charge of said battery pack, said cycle life parameter and maximum state of charge varying during a lifetime of said battery pack;

(b) calculating a charge headroom from said life cycle parameter or said maximum state of charge;

(c) determining a charge termination voltage level for charging said battery pack based on said maximum state of charge minus said charge headroom;

(d) adaptively and only partially charging the battery pack to a first level defined by said charge termination voltage, wherein said first level is less than said maximum state of charge, said charging being terminated before said battery pack is fully charged, and

(e) allowing discharge while the state of charge of the battery pack exceeds a second level corresponding to a complete discharge level increased by an amount that is based on the life cycle parameter.

7. A method of charge control of a battery pack, comprising the steps of:

reserving a charge headroom to define a first charge level based on a cycle life parameter of the battery pack, said first level being a partially charged level;

charging the battery pack to the first level corresponding to a maximum state of charge less the reserved charge headroom, wherein said charging step is terminated before said battery pack is fully charged;

determining said cycle life parameter as a function of a condition of capacity degradation, wherein the capacity degradation is caused by (i) time and (ii) a number of charge cycles of the battery pack;

allowing discharge while the state of charge of the battery pack exceeds a second level corresponding to a complete discharge level increased by an amount that is based on the cycle life parameter; and

selecting the first level and second level so as to regulate uniform capacity of the battery pack over a cycle life thereof.