System and method for balancing state of charge among series-connected electrical energy storage units

• US 7,245,108 B2
• Filed: 11/19/2003
• Issued: 07/17/2007
• Est. Priority Date: 11/25/2002
• Status: Active Grant

• Current Assignee: Tiax, LLC
• Original Assignee: Tiax, LLC
• Inventors: Onnerud, Per, Fowler, J. Thomas, King, Darrell J., Chertok, Allan, Larocque, Gerald R., Shi, Jay J.
• Primary Examiner(s): Tso; Edward H.
• Application Number:
  US10/717,208
• Publication Number:
  US 20040135546A1
• Time in Patent Office: 1,336 Days
• Field of Search: 320/116, 320/118, 320/119, 320/132
• US Class Current: 320/132
• CPC Class Codes: B60L 2260/56 Temperature prediction, e.g. for pre-cooling
• CPC Class Codes: B60L 53/11 DC charging controlled by the charging station, e.g. mode 4
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: B60L 58/18 of two or more battery modules
• CPC Class Codes: B60L 58/22 Balancing the charge of battery modules
• CPC Class Codes: B60W 10/26 for electrical energy, e.g. batteries or capacitors
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/92 Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A system and method of balancing state of charge among plural series connected electrical energy storage unit is provided. Individual storage units are selectively coupled by semiconductor switches for monitoring and balancing state of charge. When the state of charge of a selected unit is greater than a target state of charge, energy is transferred from the selected unit to the string of storage units, such that the state of charge of the selected unit converges toward the target state of charge. Conversely, when the state of charge of a selected unit is less than a target state of charge, energy is transferred from the string of storage units to the selected unit, such that the state of charge of the selected unit converges toward the target state of charge.

Claims

1. A system for balancing state of charge among a string of plural series connected electrical energy storage units, comprising:

a string of electrical energy storage units, each storage unit having a state of charge, each state of charge being a fraction of a fully charged capacity for each storage unit; and

a circuit configured to selectively monitor the state of charge of each storage unit at least when a storage unit is being charged or discharged, and to transfer energy from a selected storage unit to the string of storage units when the state of charge of the selected storage unit is greater than a target state of charge to converge the state of charge of the selected storage unit toward the target state of charge.

2. The system of claim 1 wherein:

the circuit is further configured to transfer energy from the string of storage units to the selected storage unit when the state of charge of the selected storage unit is less than the target state of charge to converge the state of charge of the selected storage unit toward the target state of charge.

3. The system of claim 1, wherein the circuit comprises:

a power converter configured to transfer energy from the selected storage unit to charge the string of units when the state of charge of the selected storage unit is greater than the target state of charge, and to transfer energy from the string of units to charge the selected storage unit when the state of charge of the selected storage unit is less than the target state of charge.

4. The system of claim 3, wherein the power converter comprises:

an up converter configured to transfer energy from the selected unit to charge the string of units;

or

a down converter configured to transfer energy from the string of units to charge the selected unit.

5. The system of claim 3, wherein the power converter is bidirectional and comprises:

a common transformer that is used in down conversion to transfer energy from the string of units to charge the selected unit when the state of charge of the selected unit is less than the target state of charge, and in up conversion to transfer energy from the selected unit to the string of units when the state of charge of the selected unit is greater than the target state of charge.

6. The system of claim 3, wherein the circuit further comprises:

plural semiconductor switches selectively coupling the power converter to the selected storage unit.

7. The system of claim 6, wherein:

the plural semiconductor switches are bidirectional and are configured to couple the power converter to the selected storage unit to discharge the storage unit when the state of charge of the selected storage unit is greater than the target state of charge, and to charge the storage unit when the state of charge of the selected storage unit is less than the target state of charge.

8. The system of claim 7, further comprising:

a polarity selector connecting the pair of plural bidirectional switches to the power converter.

9. The system of claim 6, wherein:

the plural semiconductor switches are unidirectional;

a first pair of the plural unidirectional switches is configured to couple the power converter to the selected storage unit to discharge the storage unit when the state of charge of the selected storage unit is greater than the target state of charge; and

a second pair of the plural unidirectional switches is configured to couple the power converter to the selected unit to charge the unit when the state of charge of the selected storage unit is less than the target state of charge.

10. The system of claim 3, wherein the circuit further comprises:

a controller selectively monitoring the state of charge of each storage unit;

wherein the controller is configured to direct the power converter to transfer energy between the selected storage unit and the string of storage units, such that the state of charge of the selected storage unit converges toward the target state of charge.

11. The system of claim 10, wherein the circuit further comprises:

a first sensor configured to detect voltage and current data of the selected storage unit; and

wherein the controller is configured to utilize the voltage and current data from the first sensor to monitor the state of charge of the selected storage unit.

12. The system of claim 10, wherein the circuit further comprises:

a second sensor configured to detect total current data of the string of storage units; and

wherein the controller is configured to utilize the total current data from the second sensor to determine the target state of charge.

13. The system of claim 1, further comprising:

plural strings of electrical storage units coupled in series, each storage unit having a state of charge; and

corresponding circuits configured to selectively monitor the state of charge of each storage unit in a corresponding string of electrical storage units and, for each of the plural strings of storage units, configured to transfer energy between a selected storage unit and the corresponding string of storage units when the state of charge of the selected storage unit is different than a target state of charge to converge the state of charge of the selected storage unit toward the target state of charge.

14. The system of claim 13, further comprising:

a master controller;

wherein for each of the plural strings of storage units, the master controller is configured to determine a corresponding target state of charge; and

the master controller is configured to direct each of the corresponding circuits in transferring energy between a selected storage unit and the corresponding string of storage units to converge the state of charge of the selected storage unit toward the corresponding target state of charge.

15. The system of claim 14, wherein each of the corresponding circuits comprises:

a power converter;

wherein the power converter is configured to transfer energy from the selected storage unit to charge the corresponding string of units when the state of charge of the selected storage unit is greater than the corresponding target state of charge; and

the power converter is configured to transfer energy from the corresponding string of storage units to charge the selected storage unit when the state of charge of the selected storage unit is less than the corresponding target state of charge.

16. The system of claim 15, wherein each of the corresponding circuits comprises:

plural semiconductor switches selectively coupling the power converter to each storage unit.

17. The system of claim 13, further comprising:

a master controller configured to determine a common target state of charge;

the master controller being configured to direct each of the corresponding circuits in transferring energy between a selected storage unit and the corresponding string of storage units, such that the state of charge of the selected storage unit converges toward the common target state of charge.

18. The system of claim 1, wherein each storage unit is a storage cell.

19. The system of claim 1, wherein each storage unit is a battery module having a string of cells.

20. The system of claim 1, wherein a battery pack comprises a string of one or more storage units.

21. The system of claim 1, wherein the string of storage units are in a battery module, there being plural battery modules forming a battery pack.

40. The system of claim 1, wherein, for a selected storage unit, the state of charge is the difference between a loaded voltage and a product of a current of the selected storage unit cell and a present impedance of the selected storage unit.

22. A system for balancing state of charge among plural series connected electrical energy storage units, comprising:

a string of electrical energy storage units, each storage unit having a state of charge, each state of charge being a fraction of a fully charged capacity for each storage unit; and

a circuit configured to selectively monitor the state of charge of each storage unit at least when a storage unit is being charged or discharged, and to transfer energy from a selected storage unit to a non-dissipative load when the state of charge of a selected storage unit is greater than a target state of charge to converge the state of charge of the selected storage unit toward the target state of charge.

23. The system of claim 22 wherein:

the circuit is further configured to transfer energy from the non-dissipative load to the selected storage unit when the state of charge of the selected unit is less than the target state of charge to converge the state of charge of the selected storage unit toward the target state of charge.

41. The system of claim 22, wherein, for a selected storage unit, the state of charge is the difference between a loaded voltage and a product of a current of the selected storage unit cell and a present impedance of the selected storage unit.

24. A system for balancing state of charge among plural series connected electrical energy storage units, comprising:

a string of electrical energy storage units, each storage unit having a state of charge, each state of charge being a fraction of a fully charged capacity for each storage unit; and

a circuit configured to selectively monitor the state of charge of each storage unit at least when a storage unit is being charged or discharged, and to transfer energy between the selected storage unit and the string of storage units when the state of charge of a selected unit is different than a target state of charge, to converge the state of charge of the selected storage unit converges toward the target state of charge.

42. The system of claim 24, wherein, for a selected storage unit, the state of charge is the difference between a loaded voltage and a product of a current of the selected storage unit cell and a present impedance of the selected storage unit.

25. A method for balancing state of charge among plural series connected electrical energy storage units, comprising:

selectively monitoring the state of charge of each storage unit in a string of electrical energy storage units at least when a storage unit is being charged or discharged, each state of charge being a fraction of a fully charged capacity for each storage unit; and

when the state of charge of a selected storage unit is greater than a target state of charge, transferring energy from the selected storage unit to the string of storage units, such that the state of charge of the selected storage unit converges toward the target state of charge.

26. The method of claim 25, further comprising:

when the state of charge of the selected storage unit is less than the target state of charge, transferring energy from the string of units to charge the selected unit, such that the state of charge of the selected unit converges toward the target state of charge.

27. The method of claim 26, wherein the energy is transferred by a power converter.

28. The method of claim 27, further comprising:

selectively coupling the selected storage unit to the power converter by enabling a pair of plural semiconductor switches.

29. The method of claim 28, wherein the plural semiconductor switches are bidirectional and comprising:

when the state of charge of the selected storage unit is greater than the target state of charge, enabling a pair of the plural bidirectional switches to electrically couple the power converter to the selected storage unit to discharge the storage unit; and

when the state of charge of the selected storage unit is less than the target state of charge, enabling the pair of the plural bidirectional switches to electrically couple the power converter to the selected storage unit to charge the storage unit.

30. The method of claim 29, further comprising:

connecting the pair of plural bidirectional switches to the power converter through a polarity selector.

31. The method of claim 28, wherein the plural semiconductor switches are unidirectional and comprising:

when the state of charge of the selected storage unit is greater than the target state of charge, enabling a first pair of the plural unidirectional switches to electrically couple the power converter to the selected storage unit to discharge the storage unit; and

when the state of charge of the selected storage unit is less than the target state of charge, enabling a second pair of the plural unidirectional switches to electrically couple the power converter to the selected storage unit to charge the storage unit.

32. The method of claim 25, further comprising:

detecting voltage and current data of the selected storage unit; and

utilizing the voltage and current data to monitor the state of charge of the selected unit.

33. The method of claim 25, further comprising:

detecting total current data of the string of storage units; and

utilizing the total current data to determine the target state of charge.

34. The method of claim 25, wherein plural strings of electrical storage units are coupled in series, each storage unit having a state of charge, and further comprising:

selectively monitoring the state of charge of each storage unit in a corresponding string of electrical storage units; and

for each of the plural strings of storage units, when the state of charge of a selected storage unit is different than a target state of charge, transferring energy between the selected storage unit and the corresponding string of storage units, such that the state of charge of the selected storage unit converges toward the target state of charge.

35. The method of claim 34, further comprising:

for each of the plural strings of storage units, determining a corresponding target state of charge; and

transferring energy between the selected storage unit and the corresponding string of units, such that the state of charge of the selected storage unit converges toward the corresponding target state of charge.

36. The method of claim 34, further comprising:

determining a common target state of charge; and

transferring energy between the selected storage unit and the corresponding string of storage units, such that the state of charge of the selected storage unit converges toward the common target state of charge.

43. The method of claim 25, further comprising, for a selected storage unit, determining the state of charge by taking the difference between a loaded voltage and a product of a current of the selected storage unit cell and a present impedance of the selected storage unit.

37. A method for balancing state of charge among plural series connected electrical energy storage units, comprising:

selectively monitoring the state of charge of each storage unit in a string of electrical energy storage units at least when a storage unit is being charged or discharged, each state of charge being a fraction of a fully charged capacity for each storage unit; and

when the state of charge of a selected storage unit is greater than a target state of charge, transferring energy from the selected storage unit to a non-dissipative load, such that the state of charge of the selected storage unit converges toward the target state of charge.

38. The method of claim 37, further comprising:

when the state of charge of the selected storage unit is less than the target state of charge, transferring energy from the non-dissipative load to the selected storage unit, such that the state of charge of the selected storage unit converges toward the target state of charge.

44. The method of claim 37, further comprising, for a selected storage unit, determining the state of charge by taking the difference between a loaded voltage and a product of a current of the selected storage unit cell and a present impedance of the selected storage unit.

39. A method for balancing state of charge among a string of plural series connected electrical energy storage units, comprising:

selectively monitoring the state of charge of each storage unit in a string of electrical energy storage units, the selected storage unit being monitored at least when a storage unit is being charged or discharged, each state of charge being a fraction of a fully charged capacity for each storage unit; and

when the state of charge of a selected storage unit is different than a target state of charge, transferring energy between the selected storage unit and the string of storage units, such that the state of charge of the selected storage unit converges toward the target state of charge.

45. The method of claim 39, further comprising, for a selected storage unit, determining the state of charge by taking the difference between a loaded voltage and a product of a current of the selected storage unit cell and a present impedance of the selected storage unit.