Distributed architecture irrigation controller

• US 7,245,991 B1
• Filed: 01/28/2005
• Issued: 07/17/2007
• Est. Priority Date: 01/28/2005
• Status: Active Grant

• Current Assignee: Hunter Industries Incorporated
• Original Assignee: Hunter Industries Incorporated
• Inventors: Woytowitz, Peter J.
• Primary Examiner(s): Picard; Leo
• Assistant Examiner(s): KASENGE, CHARLES R
• Application Number:
  US11/045,527
• Time in Patent Office: 900 Days
• Field of Search: 700/283, 700/284, 700/17, 700/18, 700/19, 700/282, 239/69
• US Class Current: 700/284
• CPC Class Codes: A01G 25/16 Control of watering

Abstract

A processor is connected by a bus to a plurality of station modules, each station module being connected to a corresponding valve and having a micro-controller. The processor executes a stored watering program and controls the station modules in accordance with the program. Messages are bi-directionally sent and received over the bus that are generated by the processor and the micro-controllers. Each message contains an identification field with an instruction that describes a meaning of the message. The processor and the micro-controllers each interpret the messages received thereby and perform predetermined functions in response thereto.

Claims

1. A distributed architecture irrigation controller, comprising:

means for entry or selection of a watering program;

means for storing the watering program;

means for providing a plurality of receptacles for removably receiving a plurality of modules;

a plurality of station modules each configured for insertion into one of the receptacles and connectable to a corresponding solenoid actuated valve, each station module including a micro-controller and at least one switching device for selectively providing a power signal that energizes the corresponding solenoid actuated valve;

processor means for executing the stored watering program and controlling the station modules in accordance with the stored watering program;

a controller area network (CAN) bus connecting the processor means and the receptacles; and

the processor means and the micro-controllers each including means for sending and receiving messages over the bus that are generated by the processor means and the micro-controllers.

2. The controller of claim 1 wherein each message contains an identification field with an instruction that describes a meaning of the message, and the processor means and the micro-controllers are each capable of interpreting the message received thereby and performing a predetermined function in response thereto.

3. The controller of claim 2 wherein the micro-controllers are capable of performing one or more functions selected from the group consisting of turning a corresponding switching device ON and OFF, monitoring an output current of a corresponding solenoid actuated valve, and turning a switching device OFF upon detection of an over-current event.

4. The controller of claim 1 and further comprising at least one sensor module configured for insertion into one of the receptacles and connectable to at least one sensor, each sensor module including a second micro-controller.

5. The controller of claim 4 wherein the second micro-controller includes means for sending and receiving messages over the bus.

6. The controller of claim 5 wherein each message sent by the processor means and the micro-controllers contains an identification field which describes a meaning of the message, and the processor means and the micro-controllers are each capable of interpreting the message received thereby and performing a predetermined function in response thereto.

7. The controller of claim 6 wherein the second micro-controller is capable of performing one or more functions selected from the group consisting of monitoring a plurality of sensor outputs, providing de-bounce filtering, providing low-pass filtering, providing rate counting, totalizing a plurality of sensor outputs, and analog-to-digital conversion.

8. The controller of claim 1 wherein the controller further comprises a back panel in which the receptacles are located.

9. The controller of claim 8 wherein the controller further comprises a face pack removably mounted over the back panel and supporting a circuit board on which the processor means is mounted.

10. A distributed architecture irrigation controller, comprising:

a plurality of manually actuable controls for entry or selection of a watering program;

a memory for storing the watering program;

a plurality of receptacles for removably receiving a plurality of modules;

a plurality of station modules each configured for insertion into one of the receptacles and connectable to a corresponding solenoid actuated valve, each station module including a micro-controller and at least one switching device for selectively providing a power signal that energizes the corresponding solenoid actuated valve;

a microprocessor that executes the stored watering program and controls the station modules in accordance with the stored watering program;

a controller area network (CAN) bus connecting the microprocessor and the receptacles; and

the microprocessor and the micro-controllers being capable of sending and receiving messages over the bus that are generated by the microprocessor and the micro-controllers.

11. The controller of claim 10 wherein each message contains an identification field with an instruction that describes a meaning of the message, the microprocessor and the micro-controllers are each capable of interpreting the message received thereby and performing a predetermined function in response thereto.

12. The controller of claim 10 wherein the micro-controllers are capable of performing one or more functions selected from the group consisting of turning a corresponding switching device ON and OFF, monitoring an output current of a corresponding solenoid actuated valve, turning a switching device OFF upon detection of an over-current event, solenoid detection, and solenoid diagnostics.

13. The controller of claim 10 and further comprising at least one sensor module configured for insertion into one of the receptacles and connectable to at least one sensor, each sensor module including a second micro-controller.

14. The controller of claim 13 wherein the second micro-controller is capable of sending and receiving messages over the bus.

15. The controller of claim 13 wherein each message contains an identification field which describes a meaning of the message, the microprocessor and the micro-controllers are each capable of interpreting the message received thereby and performing a predetermined function in response thereto.

16. The controller of claim 15 wherein the second micro-controller is capable of performing one or more functions selected from the group consisting of monitoring a plurality of sensor outputs, providing de-bounce filtering, providing low-pass filtering, providing rate counting, totalizing a plurality of sensor outputs, and analog-to-digital conversion.

17. The controller of claim 10 and further comprising a back panel in which the receptacles are located.

18. A method of controlling a plurality of valves in an irrigation system, comprising the steps of:

providing a plurality of valves;

providing a processor connected by a controller area network (CAN) bus to a plurality of station modules, each station module being connected to a corresponding one of the valves and having a micro-controller, the processor executing a stored watering program and controlling the station modules in accordance with the program; and

bi-directionally sending and receiving messages over the bus that are generated by the processor and the micro-controllers, each message containing an identification field with an instruction that describes a meaning of the message, the processor and the micro-controllers each interpreting the messages received thereby and performing predetermined functions in response thereto.

19. A method of upgrading programming in a distributed architecture irrigation controller, comprising the steps of:

providing a main processor connected by a controller area network (CAN) bus to a plurality of station modules, each station module being connected to a corresponding valve and having a micro-controller;

the main processor executing a watering program and controlling the station modules in accordance with the watering program;

each micro-controller performing one or more functions based on its own application programming;

loading application re-programming for the micro-controllers into the main processor; and

uploading the application re-programming from the main processor to the micro-controllers through the bus.