Method for verifying sensors installation and determining the location of the sensors after installation in a structural health management system

• US 7,246,514 B2
• Filed: 10/29/2004
• Issued: 07/24/2007
• Est. Priority Date: 10/29/2004
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Gordon, Grant A., Thompson, Steven R., Nutaro, Joseph
• Primary Examiner(s): RAEVIS, ROBERT R
• Application Number:
  US10/976,725
• Publication Number:
  US 20060095223A1
• Time in Patent Office: 998 Days
• Field of Search: 73/18.2
• US Class Current: 73/1.82
• CPC Class Codes: G01N 2291/0231 Composite or layered materials
• CPC Class Codes: G01N 2291/0427 Flexural waves, plate waves, e.g. Lamb waves, tuning fork, cantilever
• CPC Class Codes: G01N 2291/0428 Mode conversion
• CPC Class Codes: G01N 2291/106 one or more transducer arrays
• CPC Class Codes: G01N 2291/2694 Wings or other aircraft parts
• CPC Class Codes: G01N 29/07 by measuring propagation velocity or propagation time of acoustic waves
• CPC Class Codes: G01N 29/11 by measuring attenuation of acoustic waves
• CPC Class Codes: G01N 29/223 Supports, positioning or alignment in fixed situation mounting transducers per se G10K11/004

Abstract

In the present invention, a method is provided for installing and locating a plurality of sensors distributed on a structure as part of a structural health monitoring system. The method includes verifying the proper installation of the plurality of sensors and determining the location of the plurality of sensors. In one aspect of the present invention, the step of verifying the proper installation further comprises verifying that each of the plurality of sensors are properly coupled to a sensor data collector and verifying that each of the plurality of sensors are installed in a proper location. In another aspect of the present invention, the step of determining the location of the plurality of sensors further comprises determining the positioning of each sensor in reference to fixed structures in the structure.

Claims

1. A method for locating a plurality of sensors in relation to a fixed coordinate system, the method comprising:

retrieving a list of sensor pairs derived from the plurality of sensors, each sensor pair comprising a selected sensor and a neighbor sensor;

for each selected sensor, determining a sensor time of flight between the selected sensor and each neighbor sensor;

for each selected sensor, determining a boundary time of flight between the selected sensor and a plurality of local boundaries of the selected sensor and using the boundary time of flight to determine local exclusion regions where the selected sensor can not be located with respect to the local boundaries;

for each selected sensor, calculating an updated position using the boundary time of flight between the boundaries and the sensor time of flight between each sensor pair;

for each selected sensor, comparing the updated position with a previous position; and

for each selected sensor, if the updated position is within a predetermined threshold of the previous position, estimating the selected sensor'"'"'s location at the updated position.

2. The method of claim 1 further comprising setting the location of the selected sensor at the updated position if the updated position exceeds the previous position by the predetermined threshold and is outside the local exclusion region.

3. The method of claim 2 further comprising determining a modified updated position for the selected sensor such that the modified updated position is the closest position to the updated location that is not within the exclusion region, if the updated position is within the exclusion region and the updated location exceeds the previous position by the predetermined threshold.

4. The method of claim 3 wherein all sensors are correctly located when each of the plurality of sensors are within the predetermined threshold of the previous position.

5. A structural health monitoring system comprising:

a plurality of sensors installed in a structure having local boundaries for each sensor; and

a processor coupled to each of the sensors, the processor configured to determine a sensor time of flight between the sensors and a boundary time of flight between each sensor and the sensor'"'"'s local boundaries, the processor further configured to calculate an updated location for each of the sensors from the sensor time of flight and the boundary time of flight.

6. The system of claim 5 wherein the processor is further configured to compare the updated location for each sensor with an expected location and determine if a difference between the updated location and the expected location is within a predetermined threshold.

7. The system of claim 6 wherein the processor is further configured to accept the updated location if the updated location does not exceed the expected location by more than a predetermined threshold.

8. The system of claim 7 wherein the processor is further configured to accept the updated location if the updated location exceeds the predetermined threshold but the updated location is outside an exclusion region determined by the boundary time of flight.

9. The system of claim 8 wherein the processor is further configured to determine a new updated location if the difference between the updated location and the expected location exceeds a predetermined margin and the updated location is in the exclusion region, the new updated location set as a location outside the exclusion region and closest to the updated position.

10. The system of claim 9 wherein the processor is configured to continue to calculate the updated position of each sensor until the updated position is within a predetermined margin of error of the expected location.