Rotary hydraulic pump actuated multi-stroke surgical instrument

• US 7,246,734 B2
• Filed: 12/05/2005
• Issued: 07/24/2007
• Est. Priority Date: 12/05/2005
• Status: Active Grant

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Shelton, Frederick E. IV
• Primary Examiner(s): Smith; Scott A.
• Application Number:
  US11/294,584
• Publication Number:
  US 20070125826A1
• Time in Patent Office: 596 Days
• Field of Search: 227/19, 227/175.1, 227/176.1, 227/179.1, 227/156, 606/219, 606/142, 606/167
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/1285 for minimally invasive surgery
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00539 hydraulically

Abstract

A surgical instrument (e.g., endocutter, grasper, cutter, staplers, clip applier, access device, drug/gene therapy delivery device, and energy device using ultrasound, RF, laser, etc.) may benefit from having a plurality of hydraulically actuated subsystems (e.g., severing, stapling, articulation, locking/unlocking, lockout enabling/disabling, grasping, etc.) supplied with hydraulic power from a trigger actuated rotary pump (e.g., lobe pump, rotary gear pump, internal rotating gear pump, flexible vane rotor pump, rotary vane pump). Thereby, an available amount of mechanical advantage available at a firing trigger may be optimally distributed to various end effector components, perhaps sequenced by an electroactive polymer or piezoelelectrically actuated function switch block.

Claims

1. A surgical instrument, comprising:

an elongate implement portion;

a first hydraulic actuator positioned in the elongate implement portion;

a handle attached to the elongate implement portion, comprising;

a hand actuator,

a reservoir, and

a rotary pump contained in the handle, operated by the hand actuator, and in fluid communication between the first hydraulic actuator and the reservoir to effect fluid transfer.

2. The surgical instrument of claim 1, wherein the hand actuator comprises a trigger, the handle further comprising a ratchet mechanism operatively configured to couple the trigger to the rotary pump during a portion of reciprocal travel of the trigger.

3. The surgical instrument of claim 1, wherein the rotary pump comprises a lobe pump.

4. The surgical instrument of claim 1, wherein the rotary pump comprises a gear pump.

5. The surgical instrument of claim 1, wherein the rotary pump comprises a flexible member rotary pump.

6. The surgical instrument of claim 1, wherein the rotary pump comprises a vane rotary pump.

7. The surgical instrument of claim 1, wherein the rotary pump comprises an internally rotating gear pump.

8. The surgical instrument of claim 1, further comprising a second hydraulic actuator positioned in the elongate implement portion and a fluid control system comprising a function switch block in fluid communication with and interposed between the rotary pump and the first and second hydraulic actuators.

9. The surgical instrument of claim 8, wherein the fluid control system further comprises control circuitry operatively configured to selectively enable the function switch block.

10. The surgical instrument of claim 9, wherein the function switch block comprises a plurality of electrically actuated valves selectively allowing transfer of fluid respectively with the first and second hydraulic actuators.

11. The surgical instrument of claim 10, wherein the plurality of electrically actuated valves each comprise an electroactive polymer actuator.

12. The surgical instrument of claim 10, wherein the plurality of electrically actuated valves each comprise a piezeoelectric actuator.

13. The surgical instrument of claim 1, further comprising a return valve assembly in fluid communication between a discharge port and an intake port of the rotary pump.

14. The surgical instrument of claim 13, wherein the return valve assembly is operatively configured to selectively couple the first hydraulic actuator to the discharge port of the rotary pump.

15. The surgical instrument of claim 13, wherein the return valve assembly is operatively configured to selectively couple the first hydraulic actuator to the intake port of the rotary pump.

16. The surgical instrument of claim 13, wherein the return valve assembly is operatively configured to selectively couple the discharge port to the intake port of the rotary pump bypassing the first hydraulic actuator.

17. The surgical instrument of claim 1, wherein the first hydraulic actuator comprises a self-deflating actuator.

18. The surgical instrument of claim 1, wherein the first hydraulic actuator comprises a non-self-deflating actuator.

19. A surgical instrument, comprising:

an elongate implement portion;

a plurality of hydraulic actuators positioned in the elongate implement portion; and

a handle attached to the elongate implement portion, comprising;

an actuator,

a reservoir,

a rotary pump contained in the handle, operated by the actuator, and in fluid communication between the first hydraulic actuator and the reservoir to effect fluid transfer; and

a fluid control system comprising a hydraulic switching apparatus and a plurality of hydraulic conduits communicating between each of the plurality of the hydraulic actuator and the hydraulic switching apparatus.

20. A surgical instrument, comprising:

an elongate implement portion;

a plurality of hydraulic actuators positioned in the elongate implement portion;

a plurality of hydraulic conduits attached at one end respectively to a selected one of the plurality of hydraulic actuators and communicating to a proximal end of the elongate implement portion; and

a handle attached to the elongate implement portion, comprising;

a hydraulic switching apparatus in communication with each of the plurality of hydraulic conduits,

a trigger,

a reservoir,

a rotary pump contained in the handle, operated by the trigger, and in fluid communication between the hydraulic switching apparatus and the reservoir to effect fluid transfer; and

control circuitry operatively configured to selectively control the hydraulic switching apparatus.