Meat product casing having a maximum extensible diameter

• US 7,247,359 B1
• Filed: 12/23/1999
• Issued: 07/24/2007
• Est. Priority Date: 12/23/1998
• Status: Expired due to Term

• Current Assignee: Merctech Pty Ltd.
• Original Assignee: Ennio Pty., Ltd. (Ennio International Pty Ltd.)
• Inventors: Mercuri, Gervasio
• Primary Examiner(s): CHEVALIER, ALICIA ANN
• Application Number:
  US09/869,094
• Time in Patent Office: 2,770 Days
• Field of Search: 428/34.8, 428/36.1, 138/118.1, 138/123, 138/124, 662/01, 662/02
• US Class Current: 428/34.8
• CPC Class Codes: A22C 13/00 Sausage casings made of animal intestines A22C17/14
• CPC Class Codes: A22C 2013/0056 nets and similar open structures to hold sausages and meat in general
• CPC Class Codes: D02G 3/328 containing elastane
• CPC Class Codes: D02G 3/406 where the polymeric solution is removable at a later stage, e.g. by washing
• CPC Class Codes: D04B 1/12 characterised by thread material
• CPC Class Codes: D10B 2505/10 Packaging, e.g. bags
• CPC Class Codes: Y10T 428/1324 Flexible food casing [e.g., sausage type, etc.]
• CPC Class Codes: Y10T 428/1362 Textile, fabric, cloth, or pile containing [e.g., web, net, woven, knitted, mesh, nonwoven, matted, etc.]

Abstract

A tubular casing for use with food products which includes knitted stockinette, longitudinal threads and circumferential spiral threads that are held to stockinette by stitches located along the length of the casing. Each thread comprises an elastic thread formed from an inextensible yarn spirally wrapped around the outside of a rubber thread. As thread is stretched, the rubber thread extends and the helix angle of the spirally wrapped yarn reduces to the point where the yarn approximates a straight line. The inextensible yarn resists further stretching beyond this point. This point is the elastic limit for thread and it can be adjusted by varying the helix angle during manufacture of the elastic thread. Threads therefore allow the casing to be filed to a predetermined maximum diameter and result in the filled casing having a constant diameter throughout its length.

Claims

1. A tubular structure casing for use with food products, comprising:

circumferential threads extending around a periphery of a tubular casing and spaced at intervals along said tubular casing, said circumferential threads comprising an elastic thread in combination with a yarn wrapped around and along a length of said elastic thread, wherein a number of turns of said yarn are provided around said elastic thread for a given length of said circumferential threads are determined as a function of an elastic limit of said elastic thread so that said circumferential threads become taut after a predetermined amount of stretch due to said yarn being straightened to an extent where said yarn resists tensile force whereupon said circumferential threads become inextensible before the elastic limit of said elastic thread is reached.

2. A tubular casing according to claim 1, further comprising a knitted tube with said circumferential threads attached to said knitted tube.

3. A tubular casing according to claim 1, wherein said tubular casing is a tubular net comprising radially spaced longitudinal threads in connection with said circumferential threads and wherein said circumferential threads comprise a continuous thread extending spirally along said tubular casing.

4. A tubular casing according to claim 3, further comprising a tubular fibrous casing located within a co-extensive with said tubular net, said fibrous casing comprising an inner liner for said tubular net.

5. A tubular casing according to claim 4, wherein said circumferential threads become taut at a diameter which is substantially equal to the diameter of said tubular fibrous casing when it is filled.

6. A tubular casing according to claim 5, wherein the diameter of said tubular fibrous casing is greater than the diameter of said tubular net prior to stretching of said circumferential threads so that said circumferential threads apply compressive force to said fibrous casing as it is being filled.

7. A tubular casing according to claim 6, wherein the diameter of said fibrous casing is between 2 and 4 times greater than the diameter of said tubular net prior to stretching of said circumferential threads.

8. A tubular casing according to claim 6, wherein the diameter of said tubular net when said circumferential threads become taut is smaller than the diameter of said fibrous casing so that said circumferential and longitudinal threads press inwardly against said fibrous casing.

9. A tubular casing according to claim 4, wherein said fibrous casing is folded flat with at least one pleat so that its width is reduced to fit within said tubular net.

10. A tubular casing according to claim 1, wherein said tubular casing is a knitted tube that is stretchable and impermeable to said food products and longitudinal threads in combination with said circumferential threads, said circumferential and longitudinal threads secured to and spaced, respectively, along and around said knitted tube, said knitted tube being stretchable after said circumferential threads become taut so that said circumferential and longitudinal threads press into a surface of said food product so that a quilted surface pattern is applied to the surface of said food products in contact with said tubular casing.

11. A tubular casing according to claim 10, wherein said circumferential and longitudinal threads are secured to said first tubular portion during knitting of said knitted tube.

12. A tubular casing according to claim 10, wherein said circumferential threads are secured to said knitted tube so as to form a continuous spiral along said knitted tube, said longitudinal threads comprise interlocking loop stitches, each said loop stitch extending between said circumferential threads.

13. A tubular casing according to claim 10, wherein said circumferential and longitudinal threads are secured to an outer surface of said knitted tube.

14. A tubular casing according to claim 7, wherein the diameter of said tubular net when said circumferential threads become taut is smaller than the diameter of said fibrous casing so that said circumferential and longitudinal threads press inwardly against said fibrous casing.

15. A tubular casing according to claim 5, wherein said fibrous casing is folded flat with at least one pleat so that its width is reduced to fit within said tubular net.

16. A tubular casing according to claim 6, wherein said fibrous casing is folded flat with at least one pleat so that its width is reduced to fit within said tubular net.

17. A tubular casing according to claim 7, wherein said fibrous casing is folded flat with at least one pleat so that its width is reduced to fit within said tubular net.

18. A tubular casing according to claim 8, wherein said fibrous casing is folded flat with at least one pleat so that its width is reduced to fit within said tubular net.

19. A tubular casing according to claim 11, wherein said circumferential threads are secured to said knitted tube so as to form a continuous spiral along the length of said knitted tube, said longitudinal threads comprise interlocking loop stitches, each said loop stitch extending between said circumferential threads.

20. A tubular casing according to claim 11, wherein said circumferential and longitudinal threads are secured to the outer surface of said knitted tube.

21. A tubular casing according to claim 12, wherein said circumferential and longitudinal threads are secured to the outer surface of said knitted tube.

22. A tubular casing according to claim 19, wherein said circumferential and longitudinal threads are secured to the outer surface of said knitted tube.