RF communication with downhole equipment

• US 7,248,178 B2
• Filed: 09/28/2004
• Issued: 07/24/2007
• Est. Priority Date: 02/08/1999
• Status: Expired due to Fees

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Layton, James Edward
• Primary Examiner(s): Zimmerman; Brian
• Assistant Examiner(s): Dang; Hung Q
• Application Number:
  US10/954,011
• Publication Number:
  US 20050110655A1
• Time in Patent Office: 1,029 Days
• Field of Search: 340/538.11, 340/310.12, 340/310.16, 340/853.3, 340/853.1, 340/854.9, 375/219, 375/214, 174/113.R
• US Class Current: 340/854.9
• CPC Class Codes: E21B 43/128 Adaptation of pump systems with down-hole electric drives
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
• CPC Class Codes: F04D 13/10 adapted for use in mining bore holes
• CPC Class Codes: F04D 15/0027 Varying behaviour or the very pump F04D15/0055 and F04D29/46 take precedence
• CPC Class Codes: F04D 15/0066 by changing the speed, e.g. of the driving engine
• CPC Class Codes: F04D 15/0088 Testing machines
• CPC Class Codes: F04D 9/002 by means in the very pump F04D9/041 takes precedence

Abstract

Data or control signals are communicated over a three phase power cable supplying power from a surface location to a motor/pump assembly located within a wellbore utilizing modulated radio frequency signals. The radio frequency signals may be impressed on the power cable through physical taps to the power cable conductors or by reactive coupling to the power cable. The transmission frequency is selected from a range of frequencies which propagate through the motor windings and up the power cable with sufficient amplitude to be received and processed. The modulated RF signal may be transmitted concurrently with the three phase power on the power cable, and simultaneous bidirectional communications between the surface and downhole locations may be supported utilizing, for example, discrete frequencies for transmission in different directions. A network of RF transceivers or nodes may be situated at various locations along the wellbore and the motor/pump assembly to gather information about conditions at different points (e.g., below the motor/pump assembly, above the motor/pump assembly, and at the wellhead of a subsea borehole), with transmission on the power cable shared among the nodes through a spread spectrum and/or multiple access protocol.

Claims

1. A method of communication over a power cable, comprising:

transmitting power over a three phase power cable connecting surface equipment to downhole components within a borehole;

transmitting a radio frequency signal over the power cable concurrently with the power between the surface equipment and each of a plurality of transceivers located within the borehole, wherein transmission of the radio frequency signal between the surface equipment and at least one of the plurality of transceivers includes transmitting the radio frequency signal through a pump motor; and

decoupling the radio frequency signal from the power received over the power cable.

2. The method of claim 1, further comprising:

modulating the frequency, phase, amplitude, or a combination of frequency, phase, and amplitude of the radio frequency signal to encode information within the radio frequency signal.

3. The method of claim 1, further comprising:

transmitting data from the downhole components to the surface equipment.

4. A system for communication over a power cable, comprising:

a three phase power cable transmitting power from surface equipment to downhole components; and

a plurality of transceivers each including

a transmitter transmitting a radio frequency signal over all three phases of the power cable concurrently with the power, and

a receiver decoupling the radio frequency signal from the power received over the power cable,

the plurality of transceivers coupled to the three phase power cable and including at least a transceiver within the surface equipment and at least two transceivers within a borehole containing the downhole components, each transceiver capable, when operable, of selectively transmitting or receiving radio frequency signals over the three phase power cable concurrently with the power being transmitted over the three phase power cable,

wherein a motor for an electrical submersible pump is disposed between two of the plurality of transceivers and the radio frequency signal between the two transceivers is transmitted across the electrical submersible pump motor.

5. The system of claim 4, wherein one of the at least two transceivers within the borehole is located below a motor.

6. The system of claim 4, wherein one of the at least two transceivers within the borehole is located between a motor and a pump.

7. The system of claim 4, wherein one of the at least two transceivers within the borehole is located above a pump.

8. The system of claim 4, wherein one of the at least two transceivers within the borehole is located at a wellhead.

9. A method of communication over a three phase power cable, comprising:

transmitting power to a motor within a borehole over a three phase power cable connecting surface equipment to downhole components within the borehole, wherein the downhole components include the motor; and

transmitting radio frequency signals between the surface equipment and the downhole components over the power cable between the surface equipment and a plurality of transceivers located within the borehole, wherein transmission of the radio frequency signals between the surface equipment and at least one of the plurality of transceivers includes transmitting the radio frequency signal through the motor.

10. The method of claim 9, wherein the surface equipment includes a transceiver and the plurality of transceivers within the borehole includes a first transceiver proximate to the motor and an associated pump and a second transceiver.

11. The method of claim 9, further comprising:

transmitting signals between a transceiver within the surface equipment and transceivers located at at least two positions selected from a location proximate to a bottom of a pump coupled to the motor, a location between the pump and motor, a location proximate to a top of the motor, a location between the motor and a wellhead, and a location proximate to the wellhead.

12. A system for communicating over a three phase power cable, comprising:

a motor and pump disposed within a borehole; and

a three phase power cable connecting surface equipment to the motor and pump and carrying power to the motor;

a plurality of transceivers coupled to the three phase power cable including a first transceiver within the surface equipment, a second transceiver within the borehole proximate to the motor and pump, and a third transceiver within the borehole, wherein the plurality of transceivers communicate with each other over the three phase power cable,

wherein the second transceiver is located below the motor and communicates with the first transceiver by transmission of radio frequency signals through windings forming the motor and over the three phase power cable.

13. The system of claim 12 wherein the transceivers communicate with each other by transmission of radio frequency signals over all three phases of the power cable.

14. The system of claim 12 wherein the plurality of transceivers includes transceivers located at at least two positions each selected from a location proximate to a bottom of the pump, a location between the pump and motor, a location proximate to a top of the motor, a location between the motor and a wellhead, and a location proximate to the wellhead.