Method and apparatus for the monitoring and control of combustion

• US 7,248,755 B2
• Filed: 03/31/2004
• Issued: 07/24/2007
• Est. Priority Date: 03/31/2003
• Status: Active Grant

• Current Assignee: Onpoint Technologies, LLC
• Original Assignee: Zolo Technologies, Inc. (KOCH Industries Incorporated)
• Inventors: Masterson, Bernard Patrick, Howell, James, Sappey, Andrew D, Hofvander, Henrick
• Primary Examiner(s): Kim; Ellen E.
• Application Number:
  US10/543,288
• Publication Number:
  US 20060133714A1
• Time in Patent Office: 1,210 Days
• Field of Search: 385/12, 385/13
• US Class Current: 385/13
• CPC Class Codes: G01J 2003/104 Monochromatic plural sources
• CPC Class Codes: G01J 2003/423 Spectral arrangements using lasers, e.g. tunable
• CPC Class Codes: G01J 3/02 Details
• CPC Class Codes: G01J 3/0202 Mechanical elements; Supports for optical elements
• CPC Class Codes: G01J 3/0208 using focussing or collimating elements, e.g. lenses or mirrors; performing aberration correction
• CPC Class Codes: G01J 3/0218 using optical fibers
• CPC Class Codes: G01J 3/0237 Adjustable, e.g. focussing
• CPC Class Codes: G01J 3/024 using means for illuminating a slit efficiently (e.g. entrance slit of a spectrometer or entrance face of fiber)
• CPC Class Codes: G01J 3/0289 Field-of-view determination; Aiming or pointing of a spectrometer; Adjusting alignment; Encoding angular position; Size of measurement area; Position tracking
• CPC Class Codes: G01J 3/0297 Constructional arrangements for removing other types of optical noise or for performing calibration
• CPC Class Codes: G01J 3/108 for measurement in the infrared range
• CPC Class Codes: G01J 3/1809 Echelle gratings
• CPC Class Codes: G01J 3/36 Investigating two or more bands of a spectrum by separate detectors
• CPC Class Codes: G01J 5/601 using spectral scanning
• CPC Class Codes: G01N 2021/399 Diode laser
• CPC Class Codes: G01N 21/359 using near infrared light
• CPC Class Codes: G01N 21/39 using tunable lasers
• CPC Class Codes: G02B 6/14 Mode converters

Abstract

A sensing apparatus consisting of more than one diode laser having select lasing frequencies, a multiplexer optically coupled to the outputs of the diode lasers with the multiplexer being further optically coupled to a pitch side optical fiber. Multiplexed laser light is transmitted through the pitch side optical fiber to a pitch optic operatively associated with a process chamber which may be a combustion chamber or the boiler of a coal or gas fired power plant. The pitch optic is oriented to project multiplexed laser output through the process chamber. Also operatively oriented with the process chamber is a catch optic in optical communication with the pitch optic to receive the multiplexed laser output projected through the process chamber. The catch optic is optically coupled to an optical fiber which transmits the multiplexed laser output to a demultiplexer. The demultiplexer demultiplexes the laser light and optically couples the select lasing frequencies of light to a detector with the detector being sensitive to one of the select lasing frequencies.

Claims

1. A sensing apparatus comprising:

more than one diode laser each having a select lasing frequency;

a multiplexer optically coupled to more than one of the diode laser, the multiplexer outputting a multiplexed laser output, the multiplexed laser output being optically coupled to a proximal end of a pitch side optical fiber;

a pitch optic optically coupled to a distal end of the pitch side optical fiber, the pitch optic being operatively associated with a process chamber and oriented to project the multiplexed laser output through the process chamber;

a catch optic operatively associated with the process chamber in optical communication with the pitch optic to receive the multiplexed laser output projected through the process chamber;

a catch side optical fiber optically coupled to the catch optic at a proximal end;

a demultiplexer optically coupled to a distal end of the catch side optical fiber, the demultiplexer demultiplexing laser light of each of the select lasing frequencies; and

a detector optically coupled with the demultiplexer, the detector being sensitive to one of the select lasing frequencies.

2. The sensing apparatus of claim 1 further comprising:

an input optical fiber optically coupling each of the more than one of the diode lasers to the multiplexer; and

an output optical fiber coupling the output of the demultiplexer to the detector.

3. The sensing apparatus of claim 2 wherein the multiplexer is optically coupled to fewer than all of the diode lasers and further comprising an optical coupler optically coupled to the distal end of the pitch side optical fiber and a distal end of an un-multiplexed input fiber, the optical coupler optically coupling multiplexed laser light from the pitch side optical fiber and un-multiplexed laser light from the un-multiplexed input optical fiber, the optical coupler being in optical communication with the pitch optic.

4. The sensing apparatus of claim 3 wherein the optical coupler optically communicates with the pitch optic through a select length of a transmitting optical fiber, and the length of the transmitting optical fiber is selected to maintain mode noise below a select level.

5. The sensing apparatus of claim 4 wherein a wavelength of the multiplexed laser light ranges from 1240 nm to 5200 nm and a wavelength of the un-multiplexed laser light is less than 1240 nm.

6. The sensing apparatus of claim 3 wherein the optical coupler optically communicates with the pitch optic through a select length of a transmitting optical fiber, the length of the transmitting optical fiber being selected such that the un-multiplexed laser light does not become multi-modal during transmission through the transmitting optical fiber.

7. The sensing apparatus of claim 6 wherein the un-multiplexed input optical fiber is an SM 750 fiber and the pitch side optical fiber and the transmission optical fiber are SMF 28 optical fibers.

8. The sensing apparatus of claim 7 wherein the length of the transmission optical fiber is equal to or less than three meters.

9. The sensing apparatus of claim 1 wherein the pitch side optical fiber is a single mode fiber.

10. The sensing apparatus of claim 1 wherein the catch side optical fiber is a multimode fiber.

11. The sensing apparatus of claim 1 further comprising:

a pitch side optical routing device optically coupled to the distal end of the pitch side optical fiber, the routing device being further optically coupled to more than one pitch optic; and

a catch side optical routing device optically coupled to the proximal end of the catch side optical fiber, the catch side routing device being further optically coupled to more than one catch optic.

12. The sensing apparatus of claim 11 wherein the pitch side optical routing device is one of an optical switch and an optical splitter.

13. The sensing apparatus of claim 1 further comprising a data processing system receiving input from the detector and determining a combustion parameter.

14. The sensing apparatus of claim 13 further comprising means for affecting the combustion parameter operatively associated with the data processing system.

15. The sensing apparatus of claim 1 wherein one of the multiplexer and demultiplexer comprises an echelle grating.

16. The sensing apparatus of claim 15 wherein one of the multiplexer and demultiplexer further comprises:

a multiplex optical waveguide propagating a plurality of optical channels of distinct wavelengths multiplexed as a single optical signal;

a collimating/focusing optic optically coupled to the multiplex optical waveguide at a select focal length; and

an echelle grating optically coupled to the collimating/focusing optic, the echelle grating comprising a groove spacing and a blaze angle providing for the simultaneous de/multiplexing of a plurality of ranges of wavelengths with each of the ranges of wavelengths being centered around a plurality of central wavelengths and with each of the central wavelengths corresponding to a select order of echelle grating operation.

17. The sensing apparatus of claim 16 wherein the plurality of optical channels of distinct wavelengths range from wavelengths equal to or greater than 670 nm to wavelengths equal to or less than 5200 nm.

18. The sensing apparatus of claim 16 wherein the select order of echelle grating operation is from 2nd order to 14th order.

19. The sensing apparatus of claim 16 wherein the groove spacing of the echelle grating is approximately 171.4 lines/mm and the blaze angle of the echelle grating is approximately 52.75 degrees.

20. The sensing apparatus of claim 1 further comprising means to mechanically manipulate a section of the catch side multimode optical fiber to minimize catch side mode noise.

21. The sensing apparatus of claim 20 wherein the catch side multimode optical fiber has a longitudinal axis parallel to the fiber length and the mechanical manipulation comprises twisting the catch side multimode optical fiber around the longitudinal axis.

22. The sensing apparatus of claim 21 wherein the means to mechanically manipulate the section of the catch side multimode optical fiber comprises a motor operatively associated with the catch side multimode optical fiber such that the section of fiber is attached relative to a shaft position of the motor, and the motor shaft is repetitively swept through +360 degrees and −

360 degrees of motion.

23. The sensing apparatus of claim 22 wherein the frequency of the motor shaft sweep is sufficient to enable effective averaging of the transmitted signal, and thereby reduce the effect of catch side mode noise.

24. The sensing apparatus of claim 23 wherein the frequency of the motor shaft sweep is equal to or greater than 10 Hertz.

25. The sensing apparatus of claim 1 further comprising a catch side alignment mechanism operatively associated with the catch optic providing for the alignment of the catch optic with respect to a direction of the projection of the multiplexed laser output to increase a quantity of laser light coupled to the catch side optical fiber.

26. The sensing apparatus of claim 25 wherein the catch side alignment mechanism comprises means to tilt the catch optic along a first and second orthogonal axes, orthogonal, with both the first and the second axes being substantially orthogonal to the direction of the projection of the multiplexed laser output.

27. The sensing apparatus of claim 26 wherein the means to tilt the catch optic comprises a stepper motor.

28. The sensing apparatus of claim 27 wherein a data processing system is further operatively associated with the catch side alignment mechanism and the data processing system receives data from a detector optically coupled to the catch side optical fiber related to the strength of multiplexed laser output coupled to the detector and further causes the catch side alignment mechanism to align the catch optic to maximize the strength of the multiplexed laser output coupled to the detector.

29. The sensing apparatus of claim 28 further comprising a pitch side alignment mechanism providing for alignment of the pitch optic and adjustment of the direction of the projection of the multiplexed laser output.

30. The sensing apparatus of claim 29 wherein the pitch side alignment mechanism comprises means to tilt the pitch optic along first and second orthogonal axes, with both the first and the second axes being substantially orthogonal to the direction of the projection of the multiplexed laser output.

31. The sensing apparatus of claim 30 wherein the means to tilt the pitch optic comprises a stepper motor.

32. The sensing apparatus of claim 31 wherein the data processing system further causes the pitch side alignment mechanism to align the direction of the multiplexed laser output to maximize the strength of the multiplexed laser output received by the catch optic and coupled to the detector.