Acoustic signature testing for electronic, electromechanical, and mechanical equipment

• US 7,248,985 B2
• Filed: 03/31/2005
• Issued: 07/24/2007
• Est. Priority Date: 03/31/2005
• Status: Expired due to Fees

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Hellickson, Dean R., Dwyer, Michael D., West, Albert L.
• Primary Examiner(s): Tsai; Carol S. W.
• Application Number:
  US11/095,152
• Publication Number:
  US 20060229837A1
• Time in Patent Office: 845 Days
• Field of Search: 702/108, 702/103, 702/48, 702/54, 735/87, 735/94, 735/88, 735/89, 735/79, 735/83, 735/84, 738/01
• US Class Current: 702/108
• CPC Class Codes: G01H 1/003 of rotating machines G01H1/10 takes precedence
• CPC Class Codes: G01N 2291/014 Resonance or resonant frequency
• CPC Class Codes: G01N 29/30 Arrangements for calibrating or comparing, e.g. with standard objects

Abstract

A method for testing a unit is described where the unit includes one or more of electrical, electronic, mechanical, and electromechanical components. The described method includes applying at least one stimulus to the unit, receiving sound emissions from the unit, converting the sound emissions into one or more acoustic signatures, comparing the acoustic signatures based on the received emissions to stored acoustic signatures expected as a result of the at least one stimulus, and determining a status for the unit based on the comparisons.

Claims

1. A method for testing a navigational unit, the navigational unit including one or more of electrical, electronic, mechanical, and electromechanical components, said method comprising:

applying at least one stimulus to the navigational unit;

receiving sound emissions from the navigational unit, the sound emissions resulting from the application of the at least one stimulus;

converting the sound emissions into one or more acoustic signatures;

comparing the acoustic signatures based on the received emissions to stored acoustic signatures, the stored acoustic signatures representative of acoustic signatures expected from the navigational unit due to application of the at least one stimulus; and

determining a status for the navigational unit based on the comparisons.

2. A method according to claim 1 wherein receiving sound emissions from the navigational unit comprises:

placing at least one operable microphone in proximity to the navigational unit; and

measuring signals received from the at least one microphone.

3. A method according to claim 1 wherein receiving sound emissions from the navigational unit comprises measuring signals received from at least one microphone embedded within the navigational unit.

4. A method according to claim 1 wherein determining a status for the navigational unit based on the comparisons comprises at least one of identifying one or more failed components within the navigational unit and identifying components within the navigational unit that appear susceptible to future failure.

5. A method according to claim 1 wherein converting the sound emissions into one or more acoustic signatures comprises:

sampling signals from a microphone using an analog-to-digital converter; and

storing the samples as an acoustic signature file.

6. A method according to claim 5 wherein comparing the acoustic signatures to acoustic signatures expected comprises using a processor to compare the acoustic signature file corresponding to the signals received from the microphone to an acoustic signature file of a known good navigational unit subjected to equivalent stimuli.

7. A method according to claim 1 wherein receiving sound emissions from the navigational unit comprises:

transmitting a signal towards a portion of the navigational unit;

receiving reflections of the signal; and

demodulating the reflections to determine a vibration of the portion of the navigational unit.

8. An electromechanical unit configured to allow acoustic signature testing of said unit during operation of said unit, at least one stimulus being applied to said unit during operation of said unit, said unit comprising:

at least one microphone located within said unit;

a processor configured to receive and process signals originating from said at least one microphone, said processor programmed to communicate with an external system regarding the processed signals; and

a memory configured to store at least one acoustic signature representative of an acoustic signature emanated by a good unit, said processor configured to compare an acoustic signature resulting from the stimulus applied to said unit against at least one acoustic signature resulting from the same stimuli and stored in said memory.

9. A unit according to claim 8 wherein to operate said unit, at least one stimulus is applied to said unit, said processor configured to process received signals from said at least one microphone based on the one or more stimuli applied to said unit.

10. A unit according to claim 8 wherein said processor is configured to process the received signals and provide an acoustic signature, based on the received signals, to an external system.

11. A unit according to claim 8 wherein said processor is configured to determine and communicate a failure mode of said unit based on the comparison.

12. A method for configuring a navigational unit for acoustic signature testing, said method comprising:

embedding one or more microphones within the navigational unit;

configuring a processing device within the navigational unit to receive inputs from the one or more microphones;

programming the processing device to compare the received inputs with acoustic signature data stored within the navigational unit; and

further programming the processing device to communicate data regarding the comparison of the stored acoustic signature data to the received inputs to an external system.

13. A method according to claim 12 wherein configuring a processing device within the navigational unit comprises:

digitizing the received inputs; and

configuring the processing device to receive the digitized inputs.

14. A method according to claim 12 wherein programming the processing device to communicate data comprises:

configuring the processing device to analyze the received inputs; and

communicating the results of the analysis to an external system.

15. A method according to claim 14 wherein communicating the results of the analysis comprises communicating a failure mode of the navigational unit.

16. A method according to claim 14 wherein configuring the processing device to analyze the received inputs comprises configuring the navigational unit to:

calculate an acoustic signature for the navigational unit from the received inputs; and

compare the calculated acoustic signature with an acoustic signature of a good navigational unit that has been stored within the navigational unit.

17. A method according to claim 12 wherein configuring a processing device within the navigational unit to receive inputs comprises configuring the processing device to analyze sound measurements within the navigational unit taken during power up sequences of the navigational unit and periodically during subsequent operation of the navigational unit.