Inflator

• US 7,252,303 B2
• Filed: 08/28/2001
• Issued: 08/07/2007
• Est. Priority Date: 08/29/2000
• Status: Expired due to Term

• Current Assignee: Daicel Chemical Industries Limited
• Original Assignee: Daicel Chemical Industries Limited
• Inventors: Matsuda, Naoki, Nakayasu, Masayuki, Katsuda, Nobuyuki
• Primary Examiner(s): Dickson; Paul N.
• Assistant Examiner(s): FREEDMAN, LAURA
• Application Number:
  US10/332,067
• Publication Number:
  US 20030098572A1
• Time in Patent Office: 2,170 Days
• Field of Search: 280/736, 280/737, 280740-742, 280/738
• US Class Current: 280/736
• CPC Class Codes: B21D 41/045 Closing
• CPC Class Codes: B60R 2021/0018 Roll-over
• CPC Class Codes: B60R 21/232 Curtain-type airbags deploying mainly in a vertical direction from their top edge
• CPC Class Codes: B60R 21/272 with means for increasing the pressure of the gas just before or during liberation, e.g. hybrid inflators

Abstract

An inflator has an inflator housing accommodating a pressurized medium, a diffuser portion attached to an end portion of the inflator housing and provided with a gas discharging port for discharging the pressurized medium flowing out of the opening at the time of actuation of the inflator, the gas discharging port being constantly open, such that pressure inside the diffuser portion is under an atmospheric pressure, a rupturable plate that seals a flow-path through which the pressurized medium flows when the inflator is actuated, a rupturing unit for rupturing the rupturable plate to allow the pressurized medium to flow through the flow-path, and a filter provided directly over and covering the discharging port by making contact with a surface of the diffuser portion at a portion defining the gas discharging port, such that the pressurized medium is discharged from the gas discharging port through the filter.

Claims

1. An inflator, comprising:

an inflator housing accommodating a pressurized medium and defining an opening;

a diffuser portion that covers the opening and is provided with at least one gas discharging port, formed in a peripheral wall of the diffuser portion, for discharging the pressurized medium upon actuation of the inflator, such that pressure inside the diffuser portion is at an atmospheric pressure prior to an activation of the inflator;

the diffuser portion defining therein a flow-path that allows the pressurized medium to flow from the inflator housing to the at least one gas discharging port;

a rupturable plate that seals the flow-path, a peripheral portion of the rupturable plate being attached to the diffuser portion and an entire remaining portion of the rupturable plate being apart from any of elements of the inflator;

rupturing means, that directly opposes the rupturable plate, for rupturing the rupturable plate; and

a filter that covers the at least one gas discharging port, such that the pressurized medium is discharged from the at least one gas discharging port through the filter,

wherein, at least one selected among the following requirements (a), (b), and (c) is provided,

(a);

the pressurized medium filled in the inflator housing has a sound velocity of not less than 400 m/sec at 0°

C. at 1013.25 hPa,

(b);

a charging pressure at 20°

C. of the pressurized medium in the inflator housing is not less than 40,000 kPa, and

(c);

the total area (A₁) of the gas discharging port(s) and the area (A₂) of the opening is set to meet A₁/A₂≦

1,

wherein the pressurized medium is discharged through the diffuser portion without being heated.

2. The inflator according to claim 1, wherein the pressurized medium meeting said requirement (a) has a sound velocity of not less than 900 m/sec at 0°

C. at 1013.25 hPa.

3. The inflator according to claim 1, wherein the pressurized medium meeting said requirement (a) is one or a mixture of at least two selected only from an inert gas.

4. The inflator according to claim 1, wherein the pressurized medium meeting said requirement (a) is one of helium and neon.

5. The inflator according to claim 1, wherein A₁/A₂ in said requirement (c) is 0.95 or less.

6. The inflator, according to claim 1, wherein the inflator housing has no seam in a longitudinal direction thereof.

10. The inflator according to any one of claims 1, 7, and 9, wherein the inflator housing is a pipe having a first end portion that defines the opening, and a closed second end portion.

7. An inflator, comprising:

an inflator housing accommodating a pressurized medium;

a diffuser portion attached to an opening of the inflator housing and provided with at least one gas discharging port, formed in a peripheral wall of the diffuser portion, for discharging the pressurized medium upon actuation of the inflator, the diffuser portion defining, therein, a flow path that allows the pressurized medium to flow from the inflator housing to the at least one gas discharging port and a space in constant fluid communication with an outside of the diffuser portion through the at least one gas discharging port prior to and subsequent to the actuation of the inflator;

a filter that covers the at least one gas discharging port, such that the pressurized medium is discharged from the at least one gas discharging port through the filter;

a rupturable plate that seals the flow-path, a peripheral portion of the rupturable plate being attached to the diffuser portion and an entire remaining portion of the rupturable plate being apart from any of elements of the inflator; and

rupturing means provided inside the space and directly opposing the rupturable plate for rupturing the rupturable plate,

wherein the pressurized medium is discharged through the diffuser portion without being heated.

8. The inflator, according to claim 7 wherein the inflator housing has no scam in a longitudinal direction thereof.

9. An inflator, comprising:

an inflator housing accommodating a pressurized medium and defining an opening;

a diffuser portion that covers the opening and is provided with at least one gas discharging port, formed in a peripheral wall of the diffuser portion, for discharging the pressurized medium upon actuation of the inflator, such that pressure inside the diffuser portion is at an atmospheric pressure prior to an activation of the inflator, the diffuser portion defining therein a flow-path that allows the pressurized medium to flow from the inflator housing to the at least one gas discharging port;

a rupturable plate that seals the flow-path, a peripheral portion of the rupturable plate being attached to the diffuser portion and an entire remaining portion of the rupturable plate being apart from any of elements of the inflator;

rupturing means, that directly opposes the rupturable plate, for rupturing the rupturable plate; and

a filter that covers the at least one gas discharging port, such that the pressurized medium is discharged from the at least one gas discharging port through the filter,

wherein the pressurized medium is discharged through the diffuser portion without being heated.

11. The inflator, according to claim 9, wherein the inflator housing has no seam in a longitudinal direction thereof.