Device and method of fastening a graft to a bone

• US 7,255,700 B2
• Filed: 06/18/2003
• Issued: 08/14/2007
• Est. Priority Date: 06/18/2003
• Status: Expired due to Fees

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Sports Medicine LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Meridew, Jason D, Kaiser, Ryan A
• Primary Examiner(s): Robert; Eduardo C.
• Assistant Examiner(s): REIMERS, ANNETTE R
• Application Number:
  US10/464,037
• Publication Number:
  US 20040260296A1
• Time in Patent Office: 1,518 Days
• Field of Search: 606 72- 73, 606 76- 77, 606 61- 66, 606/151, 606/232, 411/344, 411352- 53, 411/516, 411/17, 411/19, 411/935, 411/947
• US Class Current: 606/304
• CPC Class Codes: A61F 2/0811 Fixation devices for tendons or ligaments
• CPC Class Codes: A61F 2002/0829 without deformation of anchor parts, e.g. fixation screws on bone surface, extending barbs, cams, butterflies, spring-loaded pins
• CPC Class Codes: A61F 2002/0864 Fixation of tendon or ligament between anchor elements, e.g. by additional screws in the anchor, anchor crimped around tendon
• CPC Class Codes: A61F 2002/0882 Anchor in or on top of a bone tunnel, i.e. a hole running through the entire bone

Abstract

A device and method for fastening one or more graft strands to a bone. The device may include a first member having a first opening and a second member having a second opening. The first member may include a plurality of radial projections defining recesses, wherein each graft is separately received in a corresponding recess. The device may also include a fastener passing through the first and second openings. The fastener may have a first portion engaging the first member and a second portion received into the bone, such that tightening the fastener against the first member compresses the graft strands between opposing faces of the first and second members.

Claims

1. A device for fastening one or more graft strands to a bone, the device comprising:

a first member having a first central opening, the first central opening having a cross-section defined by a first pair of circumferential opposing recesses comprising two diametrically opposed recesses and a second pair of circumferential opposing recesses comprising two diametrically opposed recesses, the first pair of opposing recesses oriented at an angle to the second pair of opposing recesses, and first and second pairs of opposing radial projections, the circumferential recesses alternating sequentially with the radial projections, wherein each recess receives one of the graft strands;

a second member having a second central opening; and

a fastener passing through the first and second central openings, the fastener having a proximal portion engaging the first member and a distal portion received into the bone, such that tightening the fastener against the first member compresses the graft strands between opposing faces of the first and second members.

2. The device of claim 1, wherein the radial projections include threads and the proximal portion of the fastener is threaded and threadably engages the radial projections of the first member.

3. The device of claim 1, wherein the opposing faces of the first and second members include protuberances extending therefrom, the protuberances of the opposing faces adapted to intermesh and clamp and hold the graft strands therebetween.

4. The device of claim 3, wherein another face of the first member includes protuberances extending therefrom.

5. The device of claim 4, wherein the protuberances of the first and second members are wedge-shaped.

6. The device of claim 1, wherein the fastener and the first and second members comprise a resorbable material.

7. The device of claim 6, wherein the resorbable material is selected from the group consisting of metal, LactoSorb®

and bone.

8. The device of claim 1, wherein the head of the fastener includes a narrow region between proximal and distal portions, the proximal portion having surfaces for engaging with a tool, the proximal portion being breakable at the narrow region off the distal portion.

9. The device of claim 8, wherein the second member includes a countersunk portion engaging the distal portion of the fastener'"'"'s head.

10. The device of claim 1, wherein the proximal and distal portions of the fastener are received in a tunnel in the bone.

11. The device of claim 10, wherein the first and second members are countersunk in the tunnel.

12. The device of claim 10, wherein the fastener is sized for positioning co-axially in the tunnel.

13. The device of claim 10, wherein the first and second members are substantially perpendicular to the tunnel.

14. The device of claim 1, wherein the first and second members are substantially planar.

15. The device of claim 1, wherein the graft is an ACL replacement graft.

16. The device of claim 1, wherein the first member has a profile selected from the group consisting of flat, curved, tapered, L-shaped and U-shaped.

17. The device of claim 1, wherein the proximal portion of the fastener is threaded and the distal bone-engaging portion of the fastener is smooth.

18. The device of claim 1, wherein the second portion of the fastener is cannulated and includes holes therethrough.

19. The device of claim 1, wherein each radial projection includes a slot engaging a rib that extends radially from the first portion of the fastener.

20. The device of claim 1, wherein at least a portion of the fastener is cannulated.

21. The device of claim 1, wherein the second member has at least one aperture therethrough.

22. The device of claim 1 wherein the four recesses are arranged in opposing pairs defining a cross-like or four-petal cloverleaf shape.

23. The device of claim 1, wherein the first member includes a face having a plurality of protuberances interrupted by two diametrically opposed flat portions adapted to engage a tool holder.

24. The device of claim 1, wherein the first member includes at least one outer peripheral formation defined by one of a ridge, a groove, or a thread.

25. A device for fastening one or more graft strands to a bone, the device comprising:

an annular member having a central opening, the central opening having a cross-section defined by a plurality of radial projections and a plurality of circumferential recesses, the circumferential recesses alternating sequentially with the radial projections, wherein each graft is operable to be separately received in one of the recesses, wherein a face of the annular member includes protuberances, the protuberances being interrupted by diametrically opposing flat portions adapted to engage a tool holder; and

a fastener having a head and a body, the head having top, middle, and bottom portions, the top portion including outer tool-engagement surfaces and a narrowing break-away connection with the adjacent middle portion, the bottom portion adjacent to the middle portion and having an enlarged diameter relative to the middle portion, the body passing through the central opening of the annular member, the body having a proximal portion adjacent to the bottom portion of the head, the proximal portion being threaded and engaging the annular member, the body having a distal smooth portion adjacent the proximal portion, the distal portion received into the bone, such that tightening the fastener against the annular member compresses the graft strands between opposing faces of the annular member and the bottom portion of the head of the fastener.

26. The device of claim 25, wherein after the top portion of the head is broken off, the remaining portion of the fastener is entirely received into a tunnel in the bone.

27. The device of claim 25, wherein the bottom portion of the head of the fastener includes a protuberance facing the annular member.

28. The device of claim 25, wherein the annular member has an outer surface that has a circular shape.

29. The device of claim 25, wherein the central opening of the annular member is substantially cross-shaped.

30. A device for fastening one or more graft strands to a bone, the device comprising:

an annular member having a central opening, the central opening having a cross-section defined by a plurality of radial projections and a plurality of circumferential recesses, the circumferential recesses alternating sequentially with the radial projections, wherein each graft is operable to be separately received in one of the recesses, wherein the annular member includes at least one outer peripheral formation defined by one of a ridge, a groove or a thread; and

a fastener having a head and a body, the head having top, middle, and bottom portions, the top portion including outer tool-engagement surfaces and a narrowing break-away connection with the adjacent middle portion, the bottom portion adjacent to the middle portion and having an enlarged diameter relative to the middle portion, the body passing through the central opening of the annular member, the body having a proximal portion adjacent to the bottom portion of the head, the proximal portion being threaded and engaging the annular member, the body having a distal smooth portion adjacent the proximal portion, the distal portion received into the bone, such that tightening the fastener against the annular member compresses the graft strands between opposing faces of the annular member and the bottom portion of the head of the fastener.

31. A device for fastening one or more graft strands to a bone, the device comprising:

an annular member having a central opening, the central opening having a cross-section defined by a plurality of radial projections and a plurality of circumferential recesses, the circumferential recesses alternating sequentially with the radial projections, wherein each graft is operable to be separately received in one of the recesses, wherein the annular member includes at least one spike integrally extended from a face of the annular member and including a smooth cylindrical portion adjacent to the face and an end portion having a pointed tip; and

a fastener having a head and a body, the head having top, middle, and bottom portions, the top portion including outer tool-engagement surfaces and a narrowing break-away connection with the adjacent middle portion, the bottom portion adjacent to the middle portion and having an enlarged diameter relative to the middle portion, the body passing through the central opening of the annular member, the body having a proximal portion adjacent to the bottom portion of the head, the proximal portion being threaded and engaging the annular member, the body having a distal smooth portion adjacent the proximal portion, the distal portion received into the bone, such that tightening the fastener against the annular member compresses the graft strands between opposing faces of the annular member and the bottom portion of the head of the fastener.

32. An assembly for fastening one or more graft strands to a bone, the assembly comprising:

a plurality of graft strands;

a first member having a first central opening, the first central opening having a cross-section defined by a first pair of circumferential opposing recesses comprising two diametrically opposed recesses and a second pair of circumferential opposing recesses comprising two diametrically opposed recesses, the first pair of opposing recesses oriented at an angle to the second pair of opposing recesses, and first and second pairs of opposing radial projections, the circumferential recesses alternating sequentially with the radial projections, wherein each recess receives one of the plurality of graft strands;

a second member having a second central opening; and

a fastener passing through the first and second central openings, the fastener having a head and a body, the body having a first portion engaging the first member and a second portion received into the bone, such that tightening the fastener against the first member compresses the graft strands between opposing faces of the first and second members.

33. The assembly of claim 32, wherein the head includes top, middle, and bottom portions, the top portion including outer tool-engagement surfaces and a narrowing break-away connection with the adjacent middle portion, the bottom portion being adjacent to the middle portion and having an enlarged diameter relative to the middle portion, and wherein the first portion of the fastener is threaded and the second portion of the fastener is smooth.

34. An assembly for fastening one or more graft strands to a bone, the assembly comprising:

at least two graft strands;

a fastener defining a longitudinal axis, the fastener having a smooth distal portion, a threaded portion for engaging the bone, and a tool engaging portion;

a first member defining a first opening for receiving the fastener, the first member defining at least a portion of four channels, each channel configured to selectively receive at least one graft strand, the first member having a first plurality of protuberances extending substantially parallel to the longitudinal axis of the fastener from a first face of the first member, the first member including a peripheral formation of threads; and

a second member defining a second opening for receiving the fastener and having a second plurality of protuberances extending substantially parallel to the longitudinal axis of the fastener from a second face of the second member, the second face of the second member positioned such that the second plurality of protuberances is directed toward the first plurality of protuberances of the first face of the first member, wherein the at least two graft strands are captured between the first and second faces when the fastener is received through the first and second openings of the first and second members.

35. The assembly of claim 34 wherein the four channels are aligned along the longitudinal axis of the fastener.