Jacket construction having increased flame resistance

• US 7,256,351 B2
• Filed: 01/28/2005
• Issued: 08/14/2007
• Est. Priority Date: 01/28/2005
• Status: Expired due to Fees

• Current Assignee: Superior Essex Communications LP (LS Corporation)
• Original Assignee: Superior Essex Communications LP (LS Corporation)
• Inventors: McNutt, Christopher W., Dillon, Scott, Warren, Douglas S.
• Primary Examiner(s): NGUYEN, CHAU N
• Application Number:
  US11/046,058
• Publication Number:
  US 20060169479A1
• Time in Patent Office: 928 Days
• Field of Search: 174/113.R, 174/113.C, 174/131.A
• US Class Current: 174/113.00R
• CPC Class Codes: H01B 11/04 with pairs or quads mutually positioned to reduce cross-talk
• CPC Class Codes: H01B 7/29 Protection against damage caused by extremes of temperature or by flame heat dissipation or conduction H01B7/42

Abstract

A communications cable having increased fire resistance and reduced attenuation and crosstalk includes a core having at least one insulated electrical conductor, and a jacket having an inner surface and a plurality of ribs projecting radially inward from the inner surface, the ribs separated from one another by adjacent channels that extend longitudinally along the length of the cable.

Claims

1. A communications cable, comprising:

a core having at least one insulated electrical conductor disposed therein;

a jacket, disposed circumferentially around said core, comprising;

an inner surface facing said core; and

a plurality of ribs projecting radially inward from said inner surface and running longitudinally along the cable, wherein channels separate the ribs from one another; and

a ripcord, disposed in one of the channels at the inner surface, for splitting the jacket,

wherein said plurality of ribs comprises four ribs having a first size and shape and four ribs having a second size and shape,

wherein the four ribs having the first size and shape project radially inward from said inner surface a substantially greater distance than the four ribs having the second size and shape.

2. The communications cable of claim 1, wherein the four ribs having the first size and shape are interleaved between the four ribs having the second size and shape with approximately 45 degrees of separation.

3. The communications cable of claim 1, wherein each of the four ribs having the first size and shape are disposed between two of the four ribs having the second size and shape, and

wherein about 45 degrees separates each of the four ribs having the first size and shape from two of the four ribs having the second size and shape.

4. The communications cable of claim 3, wherein each of the plurality of ribs comprises an internal metal rod extending radially inward from the jacket.

5. A communications cable comprising:

a tube providing a longitudinal cavity that has a periphery, the tube comprising;

four first longitudinal protrusions extending along the tube and disposed around the periphery of the longitudinal cavity at increments of about 90 degrees, each having an elliptical cross section projecting into the longitudinal cavity a first distance;

four second longitudinal protrusions extending along the tube, each projecting into the longitudinal cavity a second distance that is substantially less than the first distance, and each disposed around the periphery of the longitudinal cavity between two of the first longitudinal protrusions with about 45 degrees of separation there between;

a plurality of metal rods extending radially inward within the four first longitudinal protrusions or the four second longitudinal protrusions; and

an intrinsically conductive polymer;

a ripcord, operative to split the tube in response to a pulling motion, disposed at an inner surface of the tube between one of the four first longitudinal protrusions and one of the four second longitudinal protrusions; and

a plurality of insulated electrical conductors disposed in the longitudinal cavity.

6. The communications cable of claim 5, wherein the elliptical cross section has a shape of a truncated ellipse.

7. The communications cable of claim 5, wherein the elliptical cross section comprises a section of an ellipse, the section encompassing a center point of the ellipse.

8. The communications cable of claim 5 wherein the intrinsically conductive polymer comprises polyacetylene doped with gallium.

9. The communications cable of claim 5, wherein the intrinsically conductive polymer comprises polyphthalocyanine doped with selenium.

10. A communications cable comprising:

a jacket circumferentially surrounding a channel and having an inner surface facing the channel;

a plurality of ribs extending longitudinally along the inner surface of the jacket and protruding into the channel; and

a plurality of insulated conductors disposed in the channel, wherein the plurality of ribs comprises at least two ribs that protrude into the channel substantially farther than at least two other ribs in the plurality of ribs.

11. The communications cable of claim 10, wherein the jacket comprises a metal rod.

12. A communications cable comprising:

a jacket circumferentially surrounding a channel and having an inner surface facing the channel;

a plurality of ribs extending longitudinally along the inner surface of the jacket and protruding into the channel; and

a plurality of insulated conductors disposed in the channel, wherein the plurality of ribs comprises at least two ribs that protrude into the channel at least twice as far as at least two other ribs protrude into the channel.

13. A communications cable comprising:

a jacket circumferentially surrounding a channel and having an inner surface facing the channel;

a plurality of ribs extending longitudinally along the inner surface of the jacket and protruding into the channel;

a ripcord disposed in the channel along the inner surface; and

a plurality of insulated conductors disposed in the channel, wherein at least one of the ribs protrudes farther into the channel than at least one other of the ribs.

14. A communications cable comprising:

a cavity extending lengthwise along the communications cable;

a jacket extending lengthwise along the communications cable at a periphery of the cavity;

at least two pairs of conductors disposed in the cavity; and

a first protrusion and a second protrusion attached to the jacket and extending into the cavity, the first protrusion extending farther than the second protrusion.

15. The communications cable of claim 14, wherein the first protrusion has a substantially different cross section than the second protrusion.