Capacitive sensor and method for non-contacting gap and dielectric medium measurement

• US 7,256,588 B2
• Filed: 04/16/2004
• Issued: 08/14/2007
• Est. Priority Date: 04/16/2004
• Status: Active Grant

• Current Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Original Assignee: General Electric Company
• Inventors: Howard, Jack E., Bowlds, Brian Burket, Lieder, Oliver H., Lindsay, Paul Austin
• Primary Examiner(s): Benson; Walter
• Assistant Examiner(s): ZHU, JOHN X
• Application Number:
  US10/825,185
• Publication Number:
  US 20050231214A1
• Time in Patent Office: 1,215 Days
• Field of Search: 324/661, 324/663, 324/671
• US Class Current: 324/663
• CPC Class Codes: G01B 7/023 for measuring distance between sensor and object G01B7/082 and G01B7/102 take precedence
• CPC Class Codes: G01B 7/14 for measuring distance or clearance between spaced objects or spaced apertures G01B7/30 takes precedence

Abstract

A method for non-contact measurement of a displacement between a surface and a capacitive sensor comprised of at least two superimposed conductive plates electrically insulated one from the other and a sensor circuit coupled to the plates including: positioning the capacitive sensor proximate to the surface such that the displacement is a distance of a gap between the surface and one of the plates; applying a high frequency signal to the plates; applying the high frequency signal and a sensor plate to control a voltage gain of an amplifier in the circuit, where the capacitance on the sensor is indicative of the displacement between the sensor and surface; differentiating an output of the amplifier and the high frequency signal, and determining a value of the displacement based on the difference between the output of the amplifier and the high frequency signal.

Claims

1. A method for non-contact measurement of a displacement between a surface and a capacitive sensor comprised of at least two superimposed conductive plates electrically insulated one from the other and a sensor circuit coupled to the plates, said method comprising:

(a) positioning said capacitive sensor proximate to the surface such that the displacement is a distance of a gap between the surface and one of the plates;

(b) applying a high frequency signal to at least one of the plates;

(c) applying the high frequency signal and a signal from a sensor plate of the conductive plates to control a voltage gain of an amplifier in the circuit, said signal from the sensor plate being indicative of the displacement between the sensor and the surface;

(d) differentiating an output of the amplifier and the high frequency signal, and

(e) determining a magnitude of the displacement based on the difference between the output of the amplifier and the high frequency signal.

2. The method as in claim 1 wherein differentiating further comprises sensing a difference between a peak of the output of the amplifier and a peak of the high frequency signal.

3. The method as in claim 1 wherein controlling the gain further comprises applying the signal from the sensor plate and the high frequency signal as inputs to an operational amplifier.

4. The method as in claim 1 wherein controlling the gain further comprises applying the signal from the sensor plate and the high frequency signal as inputs to an operational amplifier and applying the output of the amplifier as feedback to the signal from the sensor plate.

5. The method as in claim 1 wherein differentiating further comprises linearizing the difference between the output of the amplifier and the high frequency signal.

6. The method as in claim 1 wherein controlling the gain further comprises applying the signal from the sensor plate and the high frequency signal as inputs to an operational amplifier, and wherein differentiating further comprises applying an output of the operational amplifier and the high frequency signal as inputs to a difference amplifier which generates a cyclical difference signal indicative of the gap, and applying the cyclical difference signal to a peak detector which generates a signal indicative of a peak value of the cyclical signal, and wherein said peak value is indicative of the gap.

7. The method as in claim 1 wherein said at least two superimposed conductive plates further comprises the sensor plate, an active shield plate and a passive shield plate, wherein said high frequency signal is applied to the sensor plate and to the active shield plate, and said passive shield plate is insulated from the active shield plate and the sensor plate, and said method further comprises connecting the passive shield plate to a ground via a resistive connection.

8. The method as in claim 1 wherein said at least two superimposed conductive plates further comprises the sensor plate, an active shield plate and a passive shield plate, wherein said high frequency signal is applied to the sensor plate and to the active shield plate, and said passive shield plate is insulated from the active shield plate and the sensor plate, and said method further comprises grounding the passive shield plate and coupling the passive shield plate to the high frequency signal via a resistive conductive path.

9. The method as in claim 8 further comprising monitoring the high frequency signal for a direct current (dc) signal induced by the coupling of the passive shield plate and, when a dc signal is detected, inhibiting the determination of the value of the displacement.

10. A method for measurement of a characteristic of a medium proximate a capacitive sensor comprised of at least three superimposed conductive plates electrically insulated from each other and a sensor circuit coupled to the plates, wherein said plates include a sensor plate, an active shield plate sandwiched between a sensor plate and a passive shield plate, said method comprising:

(a) positioning the capacitive sensor proximate to the medium, such that the medium is capacitively coupled to the sensor plate;

(b) applying a high frequency signal to the active shield plate, wherein the medium affects a response of the sensor plate to the high frequency signal;

(c) applying a signal induced on the sensor plate by the high frequency signal and the high frequency signal to control a voltage gain of an amplifier in the circuit, said applied signal induced by the high frequency signal being indicative of the medium;

(d) differentiating the output of the amplifier and the high frequency signal, and

(e) determining a magnitude value indicative of a width of the medium based on the difference between the applied signal induced by the high frequency signal and the high frequency signal.

11. The method as in claim 10 wherein the medium is a gap between the sensor plate and a surface, and the value is a distance across the gap.

12. The method as in claim 10 wherein the gap is filled with a non-conductive medium and the distance is a thickness of the non-conductive medium.

13. The method as in claim 10 wherein the medium is a fluid and the value is indicative of a dielectric of the fluid.

14. The method as in claim 10 wherein controlling the gain further comprises applying the applied signal induced on the sensor plate and the high frequency signal as inputs to an operational amplifier, and wherein differentiating further comprises applying an output of the operational amplifier and the high frequency signal as inputs to a difference amplifier which generates a cyclical difference signal indicative of the gap, and applying the cyclical difference signal to a peak detector which generates a signal indicative of a peak value of the cyclical signal, and wherein said peak value is indicative of the gap.

15. The method as in claim 10 wherein said method further comprises grounding the passive shield plate.

16. The method as in claim 10 wherein said method further coupling the passive shield plate to the high frequency signal via a resistive conductive path and connecting the passive shield plate to a ground via a resistive connection.

17. The method as in claim 16 further comprising monitoring the high frequency signal for a direct current (dc) signal shift induced by a change in the coupling of the passive shield to ground and, when a dc signal shift is detected, inhibiting the determination of the value of the displacement.

18. A method for non-contact measurement of a dielectric related characteristic of a medium between a surface and a capacitive sensor comprised of at least two superimposed conductive plates electrically insulated one from the other and a sensor circuit coupled to the plates, said method comprising:

(a) positioning said capacitive sensor proximate to the surface such that the medium is between the surface and a sensor plate of the plates;

(b) applying a high frequency signal to at least one of the plates and a dielectric of the medium affects a response signal of the sensor plate to the high frequency signal;

(c) applying the high frequency signal and the response signal from the sensor plate to control a voltage gain of an amplifier in the circuit, said response signal being indicative of the medium between the sensor and surface;

(d) differentiating an output of the amplifier and the high frequency signal, and

(e) determining a magnitude of the displacement based on the difference between the output of the amplifier and the high frequency signal.

19. The method as in claim 18 wherein the medium is a gap between the sensor plate and a surface, and the value is a distance across the gap.

20. The method as in claim 18 wherein the gap is filled with a non-conductive medium and the distance is a thickness of the non-conductive medium.

21. The method as in claim 18 wherein the medium is a fluid and the value is indicative of a dielectric of the fluid.

22. A method for non-contact measurement of a medium proximate to a capacitive sensor comprised of at least two superimposed conductive plates electrically insulated one from the other and a sensor circuit coupled to the plates, said method comprising:

(a) positioning said capacitive sensor proximate to the medium;

(b) applying a high frequency signal to at least one of the plates;

(c) applying the high frequency signal and a signal from a sensor plate of the conductive plates to control a voltage gain of an amplifier in the circuit, said signal from the sensor plate being indicative of a property of the medium;

(d) differentiating an output of the amplifier and the high frequency signal, and

(e) determining a magnitude of the property of the medium based on the difference between the output of the amplifier and the high frequency signal.

23. The method as in claim 22 wherein the medium is a fluid and the property is a depth of the fluid.

24. The method as in claim 22 wherein the medium is a solid and the property is a thickness of the solid.

25. The method as in claim 22 wherein the medium is a fluid and the property is a degree of impurities in the fluid.

26. The method as in claim 22 wherein the medium is a solid and the property is a degree of impurities in the solid.

27. The method as in claim 22 and differentiating further comprises sensing a difference between a peak of the output of the amplifier and a peak of the high frequency signal.

28. The method as in claim 22 wherein controlling the gain further comprises applying the signal from the sensor plate and the high frequency signal as inputs to an operational amplifier.

29. The method as in claim 22 wherein controlling the gain further comprises applying the signal from the sensor plate and the high frequency signal as inputs to an operational amplifier and applying the output of the amplifier as feedback to the signal from the sensor plate.

30. The method as in claim 22 wherein differentiating further comprises linearizing the difference between the output of the amplifier and the high frequency signal.

31. The method as in claim 22 wherein controlling the gain further comprises applying the signal from the sensor plate and the high frequency signal as inputs to an operational amplifier, and wherein differentiating further comprises applying an output of the operational amplifier and the high frequency signal as inputs to a difference amplifier which generates a cyclical difference signal indicative of the property, and applying the cyclical difference signal to a peak detector which generates a signal indicative of a peak value of the cyclical signal, and wherein said peak value is indicative of the property.

32. The method as in claim 22 wherein said at least two superimposed conductive plates further comprises the sensor plate, an active shield plate and a passive shield plate, wherein said high frequency signal is applied to the sensor plate and to the active shield plate, and said passive shield plate is insulated from the active shield plate and the sensor plate, and said method further comprises connecting the passive shield plate to a ground via a resistive connection.

33. The method as in claim 22 wherein said at least two superimposed conductive plates further comprises the sensor plate, an active shield plate and a passive shield plate, wherein said high frequency signal is applied to the sensor plate and to the active shield plate, and said passive shield plate is insulated from the active shield plate and the sensor plate, and said method further comprises grounding the passive shield plate and coupling the passive shield plate to the high frequency signal via a resistive conductive path.

34. The method as in claim 22 further comprising monitoring the high frequency signal for a direct current (dc) signal induced by the coupling of the passive shield plate and, when a dc signal is detected, inhibiting the determination of the value of the displacement.