Light fixture and lens assembly for same

• US 7,261,435 B2
• Filed: 10/21/2004
• Issued: 08/28/2007
• Est. Priority Date: 06/18/2004
• Status: Active Grant

• Current Assignee: ABL IP Holding LLC (Acuity Brands, Inc.)
• Original Assignee: Acuity Brands, Inc.
• Inventors: Trott, Gary D., Gould, Carl T., Sharp, Christopher L., Mayfield, John T. III
• Primary Examiner(s): Luebke; Renee
• Assistant Examiner(s): Lee; Gunyoung T.
• Application Number:
  US10/970,625
• Publication Number:
  US 20050281023A1
• Time in Patent Office: 1,041 Days
• Field of Search: 362/327, 362/328, 362/330, 362/336, 362/337, 362/339, 362/340, 362/308, 362/223, 362/335, 362/338
• US Class Current: 362/223
• CPC Class Codes: F21S 8/04 intended only for mounting on a ceiling or the like overhead structures F21S8/02 takes precedence; details of ceiling bases F21V21/03
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 17/164 the parts being subjected to bending, e.g. snap joints
• CPC Class Codes: F21V 23/026 Fastening of transformers or ballasts
• CPC Class Codes: F21V 5/02 of prismatic shape F21V5/04 takes precedence
• CPC Class Codes: F21Y 2103/00 Elongate light sources, e.g. fluorescent tubes
• CPC Class Codes: F21Y 2113/00 Combination of light sources

Abstract

A light fixture or troffer for directing light emitted from a light source toward an area to be illuminated, including a reflector assembly within which the light source is positioned and a lens assembly detachably secured to a portion of the reflector assembly such that a lens of the lens assembly overlies the light source and such that substantially all of the light emitted from the light source passes through the lens assembly. In one example, the lens includes a curved prismatic surface that can be oriented toward or away from the underlying light source.

Claims

1. A lens assembly for directing light emitted from a light source toward an area to be illuminated, the light source being elongated along a light source longitudinal axis, the lens assembly comprising:

an elongate lens extending along a lens longitudinal axis parallel to said light source longitudinal axis and having a central lens portion curved in a plane transverse to the lens longitudinal axis that defines a prismatic face that is oriented toward and spaced from said light source and an opposed, substantially smooth, exterior surface; and

a means for generating a plurality of spaced elongate stripes of reduced brightness to control high angle glare in the longitudinal direction optically, comprising a plurality of adjoining elongate prismatic elements formed on the prismatic face of the central lens portion that extend parallel to said lens longitudinal axis, wherein each prismatic element has a curved surface facing said light source, wherein each pair of adjoining elongate prismatic elements form a common elongate cusp edge, wherein each elongate prismatic element of the plurality of adjoining elongate prismatic elements is configured such that a reverse ray impacting the elongate prismatic element proximate the common cusp edge at an angle of incidence ω

of at least about 40°

will undergo total internal reflection and be reflected back into the area to be illuminated to form a stripe of reduced brightness on the exterior surface of the lens, and wherein each stripe of reduced brightness extends substantially parallel to the lens longitudinal axis.

2. The lens assembly of claim 1, further comprising a diffuser inlay positioned between the light source and the central lens portion.

3. The lens assembly of claim 2, wherein the diffuser inlay has a bottom face spaced from at least a portion of the prismatic elements to define a linearly extending gap.

4. The lens assembly of claim 1, wherein all of said elongate prismatic elements have substantially the same shape.

5. The lens assembly of claim 1, wherein said curved surface subtends an angle of about 100°

.

6. The lens assembly of claim 1, wherein said curved surface subtends an angle in the range of from about 80°

to about 120°

.

7. The lens assembly of claim 1, wherein a width of each elongate prismatic element is in the range of from about 0.01 inches to about 0.5 inches.

8. The lens assembly of claim 1, wherein a width of each elongate prismatic element is in the range of from about 0.03 inches to about 0.3 inches.

9. The lens assembly of claim 1, wherein a width each elongate prismatic element in the range of from about 0.05 inches to about 0.15 inches.

10. The lens assembly of claim 1, wherein the angle of incidence ω

is at least about 45°

.

11. The lens assembly of claim 1, wherein the angle of incidence is at least about 50°

.

12. The lens assembly of claim 1, wherein the lens is formed of a plastic material.

13. The lens assembly of claim 1, further comprising a troffer that houses the light source, and wherein the lens is constructed and arranged for being detachably secured to the troffer.

14. The lens assembly of claim 13, wherein the elongated lens has a first arm that is connected to a first lens edge of the central lens portion and a second arm that is connected to a second lens edge of the central lens portion.

15. The lens assembly of claim 14, wherein the troffer defines a trough that houses the light source, and wherein a portion of the first arm is constructed and arranged for detachably securing the portion of the first arm to a portion of the trough and a portion of the second arm is constructed and arranged for detachably securing the portion of the second arm to a portion of the trough.

16. The lens assembly of claim 13, wherein each of the respective first and second arms of the lens has a bottom portion connected to the respective first and second lens edges, each bottom portion extending substantially from the first end edge of the lens to the second end edge of the lens.

17. The lens assembly of claim 1, wherein a plane of symmetry extends through the area to be illuminated.

18. A lens assembly for directing light emitted from a light source toward an area desired to be illuminated, the light source being elongated along a light source longitudinal axis, the lens assembly comprising:

an elongated lens having a first end edge, an opposed second end edge, a central lens portion that extends between the first and second end edges, and a lens longitudinal axis that is generally parallel to the light source longitudinal axis, the central lens portion being curved in a plane transverse to the light source longitudinal axis and being symmetric about a plane that extends through the light source longitudinal axis, wherein the central lens portion having a prismatic surface that defines a face oriented toward and spaced from the light source and an opposed, substantially smooth, exterior surface; and

a means for generating a plurality of spaced elongate stripes of reduced brightness to control high angle glare in the longitudinal direction optically, comprising an array of linearly extending prismatic elements, each prismatic element thereof extending generally longitudinally substantially between the first and second end edges of the lens, wherein each prismatic element has a curved surface facing said light source, wherein each pair of adjoining elongate prismatic elements form a common elongate cusp edge, wherein each elongate prismatic element of the plurality of adjoining elongate prismatic elements is configured such that a reverse ray impacting the elongate prismatic element proximate the common cusp edge at an angle of incidence ω

of at least about 40°

will undergo total internal reflection and be reflected back into the area to be illuminated to form a stripe of reduced brightness on the exterior surface of the lens, and wherein each stripe of reduced brightness extends generally longitudinally substantially between the first and second end edges of the lens.

19. The lens assembly of claim 18, wherein the lens assembly further comprises a diffuser inlay positioned between the light source and at least a portion of the prismatic surface of the central lens portion.

20. The lens assembly of claim 19, wherein the diffuser inlay is positioned in substantial overlying registration with the at least a portion of the prismatic surface, wherein the diffuser inlay has a bottom face, and wherein portions of adjoining prismatic elements of the array of prismatic elements and a portion of the bottom face of the diffuser inlay define a linearly extending gap.

21. The lens assembly of claim 18, wherein each prismatic element has substantially the same shape.

22. The lens assembly of claim 18, wherein, in section normal to the lens longitudinal axis, each prismatic element has a base and a rounded apex, wherein each prismatic element extends towards the apex substantially perpendicular with respect to a plane that bisects the respective common cusp edges of the prismatic element.

23. The lens assembly of claim 22, wherein an arcuate section, normal to the lens longitudinal axis, of each prismatic element subtends an angle of about 100°

.

24. The lens assembly of claim 22, wherein an arcuate section, normal to the lens longitudinal axis, of each prismatic element subtends an angle in the range of from about 80°

to about 120°

.

25. The lens assembly of claim 22, wherein the base of each prismatic element has a width in the range of from about 0.01 inches to about 0.5 inches.

26. The lens assembly of claim 22, wherein the base of each prismatic element has a width in the range of from about 0.03 inches to about 0.3 inches.

27. The lens assembly of claim 22, wherein the base of each prismatic element has a width in the range of from about 0.05 inches to about 0.15 inches.

28. The lens assembly of claim 18, wherein the angle of incidence ω

is at least about 45°

.

29. The lens assembly of claim 18, wherein the angle of incidence is at least about 50°

.

30. The lens assembly of claim 18, wherein the lens is formed of a plastic material.

31. The lens assembly of claim 18, further comprising a troffer that houses the light source, and wherein the lens is constructed and arranged for being detachably secured to the troffer.

32. The lens assembly of claim 31, wherein the elongated lens has a first arm that is connected to a first lens edge of the central lens portion and a second arm that is connected to a second lens edge of the central lens portion.

33. The lens assembly of claim 32, wherein the troffer defines a trough, which houses the light source, and wherein a portion of the first arm is constructed and arranged for detachably securing the portion of the first arm to a portion of the trough and a portion of the second arm is constructed and arranged for detachably securing the portion of the second arm to a portion of the trough.

34. The lens assembly of claim 32, wherein each of the respective first and second arms of the lens has a bottom portion connected to the respective first and second lens edges, each bottom portion extending substantially from the first end edge of the lens to the second end edge of the lens.

35. The lens assembly of claim 18, wherein the plane of symmetry extends through the area desired to be illuminated.

36. A light fixture for directing light toward an area desired to be illuminated, comprising:

a reflector assembly comprising an elongated base member having a base longitudinal axis;

a linear light source for generating the light, the light source being elongated along a light source longitudinal axis and being operatively supported by the base member; and

a lens assembly comprising;

a) an elongated lens having a curved central lens portion that extends generally parallel to the light source longitudinal axis and is symmetric about a plane that extends through the light source longitudinal axis, the central lens portion having an substantially smooth exterior surface and an opposed prismatic surface that defines a concave face spaced from and facing the light source, wherein the lens assembly is constructed and arranged for detachable connection to a portion of the base member of the reflector assembly; and

b) a means for generating a plurality of spaced elongate stripes of reduced brightness to control high angle glare in the longitudinal direction optically comprising a plurality of adjoining elongate prismatic elements formed on the prismatic surface of the central lens portion that extend generally longitudinally parallel to said lens longitudinal axis, wherein each prismatic element has a curved surface facing away from said light source, wherein each pair of adjoining elongate prismatic elements form a common elongate cusp edge, wherein each elongate prismatic element of the plurality of adjoining elongate prismatic elements is configured such that a reverse ray impacting the elongate prismatic element proximate the common cusp edge at an angle of incidence ω

of at least about 40°

will undergo total internal reflection and be reflected back into the area to be illuminated to form a stripe of reduced brightness on the exterior surface of the lens, and wherein each stripe of reduced brightness extends substantially parallel to the lens longitudinal axis.

37. The light fixture of claim 36, wherein the prismatic surface of the lens defines an array of linearly extending prismatic elements, each prismatic element generally extending longitudinally and substantially between a first end edge of the lens and an opposed second end edge of the lens.

38. The light fixture of claim 37, wherein the lens assembly further comprises a diffuser inlay positioned in substantial overlying registration with the prismatic surface of the central lens portion.

39. The light fixture of claim 38, wherein the diffuser inlay has a bottom face, and wherein portions of adjoining prismatic elements of the array of prismatic elements and a portion of the bottom face of the diffuser inlay define a linearly extending gap.

40. The light fixture of claim 37, wherein each prismatic element has substantially the same shape.

41. The light fixture of claim 37, wherein the lens has a lens longitudinal axis extending between the first end edge and the second end edge, and wherein each prismatic element, in section normal to the lens longitudinal axis, has a base and a rounded apex, wherein each prismatic element extends substantially perpendicular towards the apex with respect to a plane that bisects the respective common cusp edges of the prismatic element.

42. The light fixture of claim 41, wherein an arcuate section, normal to the lens longitudinal axis, of each prismatic element subtends an angle of about 100°

.

43. The light fixture of claim 41, wherein an arcuate section, normal to the lens longitudinal axis, of each prismatic element subtends an angle in the range of from about 80°

to about 120°

.

44. The light fixture of claim 41, wherein the base of each prismatic element has a width in the range of from about 0.01 inches to about 0.5 inches.

45. The light fixture of claim 41, wherein the base of each prismatic element has a width in the range of from about 0.03 inches to about 0.3 inches.

46. The light fixture of claim 41, wherein the base of each prismatic element has a width in the range of from about 0.05 inches to about 0.15 inches.

47. The light fixture of claim 36, wherein the angle of incidence ω

is at least about 45°

.

48. The light fixture of claim 36, wherein the angle of incidence is at least about 50°

.

49. The light fixture of claim 36, wherein the lens is formed of a plastic material.

50. The light fixture of claim 36, wherein the base member defines a trough, which houses the light source.

51. The light fixture of claim 50, wherein the elongated lens has a first arm that is connected to a first lens edge of the central lens portion and a second arm that is connected to a second lens edge of the central lens portion.

52. The light fixture of claim 51, wherein a portion of the first arm is constructed a first end edge of the lens to an opposed second end edge of the lens and arranged for detachably securing the portion of the first arm to a portion of the trough and a portion of the second arm is constructed and arranged for detachably securing the portion of the second arm to a portion of the trough.

53. The light fixture of claim 51, wherein each of the respective first and second arms of the lens has a bottom portion connected to the respective first and second lens edges, each bottom portion extending substantially from a first end edge of the lens to an opposed second end edge of the lens.

54. The light fixture of claim 53, wherein the bottom portion of each respective first and second arms of the lens is substantially planar.

55. The light fixture of claim 36, wherein the reflector assembly has a first longitudinal extending side edge and an opposed second longitudinally extending side edge, and wherein the lens assembly is positioned within the reflector assembly such that the lens assembly is recessed above a substantially horizontal plane extending between the first and second longitudinal side edges and such that the lens assembly is not visible at high viewing angles in a vertical plane normal to the base longitudinal axis.

56. The light fixture of claim 55, wherein the lens assembly is recessed within the reflector assembly such that a plane bisecting one of the respective first and second longitudinal side edges and a tangential portion of the lens is oriented at an acute angle γ

to the substantially horizontal plane extending between the first and second longitudinal side edges.

57. The light fixture of claim 56, wherein the acute angle γ

is in the range from about 3°

to about 30°

.

58. The light fixture of claim 56, wherein the acute angle γ

is in the range from about 5°

to about 20°

.

59. The light fixture of claim 56, wherein the acute angle γ

is in the range from about 10°

to about 15°

.

60. The light fixture of claim 51, wherein the reflector assembly has a first longitudinal extending side edge and an opposed second longitudinally extending side edge, and wherein the lens assembly is positioned within the reflector assembly such that the light source is positioned below a plane bisecting one of the respective first or second longitudinally extending side edges and the adjacent respective first or second lens edges of the lens.

61. A method of controlling light emitted at angles close to a ceiling plane, comprising:

a. mounting a light fixture substantially parallel to the ceiling plane, the light fixture comprising;

i) a reflector assembly comprising an elongated base member having a base longitudinal axis, a first longitudinally extending side edge, and an opposed second longitudinally extending side edge;

ii) a light source for generating the light, the light source being elongated along a light source longitudinal axis, the light source being operatively connected to the base member;

iii) a lens assembly comprising an elongated lens having a lens longitudinal axis and a central lens portion that is curved in a plane transverse to the lens longitudinal axis, the central lens portion extending generally parallel to the light source longitudinal axis and symmetric about a plane that extends through the light source longitudinal axis, the central lens portion having a prismatic surface that defines a face spaced from and facing the light source and an opposed, substantially smooth, exterior surface; and

iv) a means for generating a plurality of spaced elongate stripes of reduced brightness to control high angle glare in the longitudinal direction optically, comprising a plurality of adjoining elongate prismatic elements formed on the face of the central lens portion that extend parallel to said lens longitudinal axis, wherein each prismatic element has a curved surface facing said light source, wherein each pair of adjoining elongate prismatic elements form a common elongate cusp edge, wherein each elongate prismatic element of the plurality of adjoining elongate prismatic elements is configured such that a reverse ray impacting the elongate prismatic element proximate the common cusp edge at an angle of incidence ω

of at least about 40°

will undergo total internal reflection and be reflected back into the area to be illuminated to form a stripe of reduced brightness on the exterior surface of the lens, and wherein each stripe of reduced brightness extends substantially parallel to the lens longitudinal axis; and

b. detachably connecting the lens assembly to a portion of the base member within the reflector assembly such that the lens assembly is recessed above a substantially horizontal plane extending between the first and second longitudinal side edges and such that the lens assembly is not visible at high viewing angles in a vertical plane normal to the base longitudinal axis.

62. The method of claim 61, wherein the lens assembly is detachably connected to the reflector assembly such that substantially all of the light emitted by the light source passes through the lens.

63. The method of claim 62, further comprising recessing the lens assembly within the reflector assembly such that a vertical plane bisecting one of the respective first and second longitudinal side edges and a tangential portion of the lens is oriented at an acute angle γ

to the substantially horizontal plane extending between the first and second longitudinal side edges.

64. The method of claim 63, wherein the acute angle γ

is in the range from about 3°

to about 30°

.

65. The method of claim 63, wherein the acute angle γ

is in the range from about 5°

to about 20°

.

66. The method of claim 63, wherein the acute angle γ

is in the range from about 10°

to about 15°

.

67. The method of claim 61, whereby the lens assembly appears to dim at high viewing angles in a vertical plane substantially parallel to the base longitudinal axis.