Optical connection block, optical module, and optical axis alignment method using the same

• US 7,263,256 B2
• Filed: 10/06/2004
• Issued: 08/28/2007
• Est. Priority Date: 04/02/2004
• Status: Expired due to Fees

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Cho, Han-Seo, Kim, Dong-Su, Jung, Sun-Tae, Rho, Byung-Sup, Park, Hyo-Hun
• Primary Examiner(s): Connelly-Cushwa; Michelle
• Assistant Examiner(s): Peace; Rhonda S.
• Application Number:
  US10/959,884
• Publication Number:
  US 20050220437A1
• Time in Patent Office: 1,056 Days
• Field of Search: 385/14, 385 31- 48
• US Class Current: 385/32
• CPC Class Codes: G02B 6/30 for use between fibre and thin-film device
• CPC Class Codes: G02B 6/3636 the mechanical coupling means being grooves G02B6/3652 takes precedence
• CPC Class Codes: G02B 6/3652 the additional structures being prepositioning mounting areas, allowing only movement in one dimension, e.g. grooves, trenches or vias in the microbench surface, i.e. self aligning supporting carriers
• CPC Class Codes: G02B 6/3676 Stacked arrangement
• CPC Class Codes: G02B 6/3692 with surface micromachining involving etching, e.g. wet or dry etching steps surface micromachining involving subtractive techniques B81C1/00055
• CPC Class Codes: G02B 6/421 the intermediate optical component consisting of a short length of fibre, e.g. fibre stub
• CPC Class Codes: G02B 6/4214 the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device G02B6/4246 takes precedence
• CPC Class Codes: G02B 6/43 Arrangements comprising a plurality of opto-electronic elements and associated optical interconnections

Abstract

An optical module is disclosed. The optical module includes a substrate, and at least one planar optical waveguide that includes a plurality of waveguides and at least one groove vertically penetrating the upper surface of the substrate and which is successively laminated on the substrate. The optical module also includes at least one PCB having at least one integrated photoelectric conversion device that is positioned on the planar optical waveguide facing a corresponding groove, and at least one optical connection block including a body and optical fibers embedded in the body in such a manner that both ends thereof are exposed to the lateral and upper surfaces of the body. The optical connection block is inserted into the corresponding groove of the planar optical waveguide in such a manner that both ends of the optical fibers, which have been exposed, face the waveguides and the PCBs, respectively.

Claims

1. An optical connection block comprising:

a body including a lateral surface and an upper surface;

an electrically conductive wiring;

at least one optical fiber having two ends and embedded in the body in such a manner that said ends are exposed to the lateral and upper surfaces of the body, respectively, wherein said body is configured to be seated down in a groove in a upper surface of an optical structure to thereby lower the end exposed to the lateral surface into optical alignment with a waveguide in said structure, and wherein said electrically conductive wiring is configured such that the seating down of the body lowers said electrically conductive wiring into position for electrical communication with an element in said optical structure, to afford adjustment of said optical alignment based on said electrical communication.

2. An optical connection block as claimed in claim 1, wherein the body includes a plurality of alignment patterns formed for optical axis alignment.

3. An optical connection block as claimed in claim 2, wherein the alignment patterns include a metallic material.

4. An optical connection block as claimed in claim 1, wherein the body includes a plastic material chosen from a group consisting of epoxy resin, polyamide resin, phenol resin, and wax.

5. An optical connection block as claimed in claim 1, wherein the body includes a material chosen from a group consisting of glass, ceramic, and metal.

6. An optical connection block as claimed in claim 1, wherein the lateral and upper surfaces are polished.

7. An optical connection block as claimed in claim 1, wherein the optical fibers include silica or plastic optical fibers.

8. An optical axis alignment method for an optical module including a planar optical waveguide having at least one groove and optical connection blocks, the method comprising the steps of:

creating at least two metal electrodes on the planar optical waveguide in such a manner that they are exposed to a base surface of the groove;

forming metal wiring for electrically connecting the metal electrodes to a surface of the optical connection blocks, which contacts the base surface of the groove;

seating the optical connection blocks in the groove;

applying currents to the metal electrodes; and

aligning the optical connection blocks to the planar optical waveguide according to a change of current detected through the metal electrodes.