Disposable diaper having folding guides for improved fit

• US 7,264,614 B2
• Filed: 03/18/2003
• Issued: 09/04/2007
• Est. Priority Date: 03/20/2002
• Status: Expired due to Fees

• Current Assignee: Unicharm Corporation
• Original Assignee: Unicharm Corporation
• Inventors: Minato, Hironao
• Primary Examiner(s): KIDWELL, MICHELE M
• Application Number:
  US10/390,171
• Publication Number:
  US 20040006325A1
• Time in Patent Office: 1,631 Days
• Field of Search: 604/385.01, 604/385.28, 604/385.21, 604378-383, 604358-402, 60438503-38504
• US Class Current: 604/385.01
• CPC Class Codes: A61F 13/49019 the elastic means being placed longitudinally, transversely or diagonally over the article
• CPC Class Codes: A61F 13/493 adjustable by adding or removing material, e.g. umbilical cord arrangements adjustable by the fastening A61F13/5638, A61F13/5655
• CPC Class Codes: A61F 13/532 inhomogeneous in the plane of the pad
• CPC Class Codes: A61F 2013/49031 being elastic in longitudinal direction

Abstract

A disposable diaper includes a liquid-pervious topsheet, a liquid-impervious backsheet and a liquid-absorbent panel interposed between these sheets. Folding guides which are extending in a longitudinal direction are formed between front waist section and wings of the panel and stretchable elastic members which are extending in the longitudinal direction and spaced outward from the folding guides in a transverse direction are contractibly attached to side flaps.

Claims

1. A disposable diaper, comprising a liquid-pervious topsheet, a liquid-impervious backsheet and a liquid-absorbent panel interposed between said sheets, said diaper further comprising:

a front waist region, a rear waist region and a crotch region extending between said waist regions in a longitudinal direction of said diaper,

a pair of side flaps extending in said longitudinal direction outside transversely opposite side edges of said panel, and

a pair of end flaps extending in a transverse direction outside longitudinally opposite ends of said panel;

wherein

said panel has;

front and rear sections lying in said front and rear waist regions, respectively,

a crotch section lying in said crotch region, and connecting said front and rear sections,

a pair of wings each of which extends in the longitudinal direction from a proximal end to a distal end thereof, said proximal end being contiguous to and extending outwardly from one of transversely opposite sides of at least one of said front and rear sections in said transverse direction, and

folding guides extending in said longitudinal direction and defined between said at least one of said front and rear sections and the distal ends of respective said wings; and

said disposable diaper further comprises;

stretchable elastic members extending in said longitudinal direction, spaced outwardly from said folding guides in said transverse direction by a given dimension and contractibly attached to said side flaps;

the folding guides are continuous and elongated in the longitudinal direction without extending beyond a transverse center line that bisects an entire longitudinal dimension of said diaper;

an entire width of the crotch region in a vicinity of said center line is free of both said wings and said folding guides;

said folding guides are zones devoid of absorbent material of said panel;

an entire width of each of said zones, as measured in the transverse direction, increases in the longitudinal direction toward said transverse center line; and

an entire width of each said wing, as measured in the transverse direction, decreases in the longitudinal direction towards said transverse center line.

2. The diaper according to claim 1, wherein longitudinal end portions of said elastic members are directly bonded to respective said wings.

3. The diaper according to claim 2, wherein said elastic members are coexistent with said wings only at said longitudinal end portions.

4. The diaper according to claim 3, wherein middle portions of said elastic members are not located beneath any part of said panel.

5. The diaper according to claim 4, further comprising:

stretchable leg elastics each extending in said longitudinal direction, entirely spaced outwardly from said panel in said transverse direction and contractibly attached to one of said side flaps;

wherein an entirety of each of said leg elastics is not located beneath any part of said panel.

6. The diaper according to claim 5, wherein

the leg elastics attached to the same side flap generally run parallel to each other, but not parallel to the elastic member attached to said same side flap.

7. The diaper according to claim 1, wherein said panel has said wings only in one of said front and rear sections thereof.

8. The diaper according to claim 1, wherein an entire longitudinal extent of each of said wings is less than half of that of said panel.

9. The diaper according to claim 1, further comprising:

stretchable leg elastics each extending in said longitudinal direction, entirely spaced outwardly from said panel in said transverse direction and contractibly attached to one of said side flaps.

10. The diaper according to claim 9, wherein

the leg elastics attached to the same side flap generally run parallel to each other, but not parallel to the elastic member attached to said same side flap.

11. The diaper according to claim 10, wherein

the leg elastics attached to the same side flap define curves that are convex toward the panel, whereas the elastic member attached to said same side flap is generally straight.

12. A disposable diaper, comprising a liquid-pervious topsheet, a liquid-impervious backsheet and a liquid-absorbent panel interposed between said sheets, said diaper further comprising

a front waist region, a rear waist region and a crotch region extending between said waist regions in a longitudinal direction of said diaper, and

a pair of side flaps extending in said longitudinal direction outside transversely opposite side edges of said panel, and

wherein

said panel comprises:

a main body extending from the front waist region to the rear waist region via the crotch region, and

a pair of wings which are located in one of said front and rear waist regions, on opposite sides of said main body, each of said wings extending in the longitudinal direction from a proximal end to a distal end thereof, wherein the proximal ends of said wings are contiguous to and extend outwardly in a transverse direction of said diaper from transversely opposite edges of said main body, respectively, and wherein the distal ends of said wings are outwardly spaced in the transverse direction from the transversely opposite edges of said main body by respective folding guide zones;

said wings and the associated folding guide zones are elongated in the longitudinal direction without extending beyond a transverse center line that bisects an entire longitudinal dimension of said diaper;

each of said wings has opposite inner and outer edges, the inner edge facing an adjacent one of the transversely opposite edges of said main body while the outer edge facing away from said adjacent one of the transversely opposite edges of said main body;

each of said folding guide zones is defined between the inner edge of the respective wing and the adjacent one of the transversely opposite edges of said main body and has a stiffness less than that of said wings and the main body.

13. The diaper according to claim 12, wherein

said folding guide zones are devoid of absorbent material of said panel.

14. The diaper according to claim 13, wherein

an entire width of each of said folding guide zones, as measured in the transverse direction between the inner edge of the respective wing and the adjacent one of the transversely opposite edges of said main body, gradually increases in the longitudinal direction towards said transverse center line;

and

an entire width of each said wing, as measured in the transverse direction between the inner and outer edges of said wing, gradually decreases in the longitudinal direction towards said transverse center line.

15. The diaper according to claim 12, wherein

an entire width of each of said folding guide zones, as measured in the transverse direction between the inner edge of the respective wing and the adjacent one of the transversely opposite edges of said main body, gradually increases in the longitudinal direction towards said transverse center line;

and

an entire width of each said wing, as measured in the transverse direction between the inner and outer edges of said wing, gradually decreases in the longitudinal direction towards said transverse center line.

16. A disposable diaper, comprising a liquid-pervious topsheet, a liquid-impervious backsheet and a liquid-absorbent panel interposed between said sheets, said diaper further comprising

a front waist region, a rear waist region and a crotch region extending between said waist regions in a longitudinal direction of said diaper, and

a pair of side flaps extending in said longitudinal direction outside transversely opposite side edges of said panel, and

wherein

said panel comprises:

a main body extending from the front waist region to the rear waist region via the crotch region, and

a pair of wings which are located in one of said front and rear waist regions, on opposite sides of said main body, and outwardly spaced in a transverse direction of said diaper from said main body by respective folding guide zones; and

said wings and the associated folding guide zones are continuous and elongated in the longitudinal direction without extending into the other of said front and rear waist regions;

said diaper further comprises elastic members extending in said longitudinal direction, each of said elastic members having

two opposite end portions one of which underlies and is directly bonded to one of said wings, and

a middle portion which is located between and connects said end portions, said middle portion being attached to one of the side flaps in areas free of said panel;

said folding guide zones are devoid of absorbent material of said panel;

said main body has transversely opposite edges;

each of said wings has opposite inner and outer edges, the inner edge facing an adjacent one of the transversely opposite edges of said main body while the outer edge facing away from said adjacent one of the transversely opposite edges of said main body;

each of said folding guide zones is defined between the inner edge of the respective wing and the adjacent one of the transversely opposite edges of said main body;

an entire width of each of said folding guide zones, as measured in the transverse direction between the inner edge of the respective wing and the adjacent one of the transversely opposite edges of said main body, gradually increases in the longitudinal direction towards the crotch region; and

an entire width of each said wing, as measured in the transverse direction between the inner and outer edges of said wing, gradually decreases in the longitudinal direction towards the crotch region.

17. The diaper according to claim 16, wherein an entire longitudinal extent of each of said wings is less than that of the elastic member bonded to said wing.

18. The diaper according to claim 17, wherein the entire longitudinal extent of each of said wings is less than half of that of said main body.

19. The diaper according to claim 16, further comprising:

stretchable leg elastics each extending in said longitudinal direction, spaced outwardly from said panel in said transverse direction and contractibly attached to one of said side flaps;

wherein an entirety of each of said leg elastics is not located beneath any part of said panel.

20. The diaper according to claim 19, wherein

the leg elastics attached to the same side flap generally run parallel to each other, but not parallel to the elastic member attached to said same side flap.