Cathodic protection system using impressed current and galvanic action

• US 7,264,708 B2
• Filed: 11/26/2004
• Issued: 09/04/2007
• Est. Priority Date: 11/23/2004
• Status: Expired

• Current Assignee: Vector Corrosion Technologies Incorporated (Vector Corrosion Technologies)
• Original Assignee: Vector Corrosion Technologies Incorporated (Vector Corrosion Technologies)
• Inventors: Whitmore, David, Ball, John Christopher
• Primary Examiner(s): Bell; Bruce F.
• Application Number:
  US10/996,810
• Publication Number:
  US 20060108235A1
• Time in Patent Office: 1,012 Days
• Field of Search: 205/734, 205/740, 204/196.36, 204/196.37
• US Class Current: 205/734
• CPC Class Codes: C23F 13/06 Constructional parts, or assemblies of cathodic-protection apparatus
• CPC Class Codes: C23F 13/22 Monitoring arrangements therefor
• CPC Class Codes: C23F 2201/02 Concrete, e.g. reinforced
• CPC Class Codes: C23F 2213/21 combining at least two types of anodic or cathodic protection
• CPC Class Codes: Y10S 241/605 Hay unbaler

Abstract

Cathodic protection of steel in a building or other concrete or similar structure is provided by locating an anode in a suitable location adjacent to the steel and providing an impressed current from a power supply to the anode. The anode is formed from a material which is more electro-negative than the steel so that in the event that the power supply falls below the galvanic potential therebetween, current flows under galvanic action to replace the impressed current. A diode in the circuit prevents flow of current across the power supply but allows the galvanic current when the power supply fails open circuit. An additional diode can be provided in the event the power supply fails closed circuit to prevent reverse current flow.

Claims

1. A method for cathodic protection of steel material in;

a covering material arranged such that at least a part of the steel material is at least partly covered by the covering material;

the method comprising;

providing at least one anode member which is formed of a material which is more electro-negative than the steel material such that galvanic action will generate an electric potential difference therebetween tending to cause a flow of ions;

arranging the anode member at least partly in contact with the covering material for communication of ions therebetween;

providing an electrical connection arrangement between the at least one anode member and the steel material so that current can flow through said at least one electrical connection arrangement between the at least one anode member and the steel material so that ions flow through the covering material tending to inhibit corrosion of the steel material;

providing a DC power supply having a supply potential difference greater than the galvanic potential difference between the anode member and the steel material generated by the galvanic action;

connecting the DC power supply into said electrical connection arrangement such that the supply potential difference causes ions to flow through the covering material tending to inhibit corrosion of the steel material for as long as the power supply is active to generate a supply potential difference greater than the galvanic potential difference between the anode member and the steel material generated by the galvanic action;

and said electrical connection arrangement being arranged such that, when the power supply becomes inactive such that the supply potential difference falls below the galvanic potential difference between the anode member and the steel material generated by the galvanic action, current continues to flow through said electrical connection arrangement by the galvanic action to continue to provide cathodic protection to the steel material.

2. The method according to claim 1 wherein the DC power supply is a battery.

3. The method according to claim 2 wherein the battery has a supply potential difference of the order of or greater than 1.5V.

4. The method according to claim 2 wherein the covering material comprises a structural material of a building and wherein the battery is buried in the structural material of the building.

5. The method according to claim 4 wherein the structural material forms a wall and wherein the battery is buried in a cavity in the wall.

6. The method according to claim 4 wherein the covering material comprises a structural material of a building and wherein there is provided a plurality of batteries at plurality of respective locations on the building.

7. The method according to claim 4 wherein the building includes a plurality of steel elements of the building and wherein there is provided a separate battery for each element.

8. The method according to claim 1 wherein the electrical connection arrangement includes a connection which bridges output terminals of the DC power supply and wherein there is provided a diode in the connection to prevent communication of current through the electrical connection arrangement across the DC power supply.

9. The method according to claim 1 wherein there is provided a diode in electrical connection arrangement to prevent flow of current in a reverse direction.

10. A method for cathodic protection of steel material in a covering material arranged such that at least a part of the steel material is at least partly covered by the covering material;

the method comprising;

providing at least one anode member which is formed of a material which is more electro-negative than the steel material such that galvanic action will generate an electric potential difference therebetween tending to cause a flow of ions;

arranging the anode member at least partly in contact with the covering material for communication of ions therebetween;

providing an electrical connection arrangement between the at least one anode member and the steel material so that current can flow through said at least one electrical connection arrangement between the at least one anode member and the steel material so that ions flow through the covering material tending to inhibit corrosion of the steel material;

providing a DC power supply having a supply potential difference greater than the galvanic potential difference between the anode member and the steel material generated by the galvanic action;

connecting the DC power supply into said electrical connection arrangement such that the supply potential difference causes current to flow in the electrical connection arrangement in a required direction so that ions flow through the covering material tending to inhibit corrosion of the steel material when the power supply is active and generates a supply potential difference greater than the galvanic potential difference between the anode member and the steel material generated by the galvanic action;

providing in said electrical connection arrangement a connection to allow flow of current across the DC power supply such that, when the DC power supply becomes inactive such that the supply potential difference falls below than the galvanic potential difference between the anode member and the steel material generated by the galvanic action, current continues to flow through said electrical connection arrangement by the galvanic action to continue to provide cathodic protection to the steel material;

and providing in said connection a diode arranged to prevent flow of current across said DC power supply in a direction reverse to said required direction.

11. The method according to claim 10 wherein the DC power supply is a battery.

12. The method according to claim 11 wherein the battery has a potential greater than 1.5V.

13. The method according to claim 10 wherein the covering material comprises a structural material of a building and wherein the power supply comprises a battery which is buried in the structural material of the building.

14. The method according to claim 13 wherein the structural material forms a wall and wherein the battery is buried in a cavity in the wall.

15. The method according to claim 13 wherein the covering material comprises a structural material of a building and wherein there is provided a plurality of batteries at plurality of respective locations on the building.

16. The method according to claim 13 wherein the building includes a plurality of steel elements each forming a lintel of the building and wherein there is provided a separate battery for each lintel.