Apparatus and methods for coordinated static switch operations for load transfers in uninterruptible power supply systems

• US 7,265,458 B2
• Filed: 04/08/2005
• Issued: 09/04/2007
• Est. Priority Date: 04/08/2005
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Power Quality Corporation (Eaton Corporation PLC.)
• Inventors: Edelen, Daniel Ray, Mandarino, Angelo Louis
• Primary Examiner(s): Sherry; Michael
• Assistant Examiner(s): RUTLAND WALLIS, MICHAEL
• Application Number:
  US11/101,980
• Publication Number:
  US 20060226706A1
• Time in Patent Office: 879 Days
• Field of Search: 307/64, 307/65
• US Class Current: 307/65
• CPC Class Codes: H02J 9/062 for AC powered loads
• CPC Class Codes: H02J 9/068 Electronic means for switching from one power supply to another power supply, e.g. to avoid parallel connection

Abstract

A power supply apparatus includes an uninterruptible power supply (UPS) having an input configured to be coupled to a first power source and an output configured to be coupled to a load and a first static switch configured to provide a switchable bypass path from the first power source to the load. The apparatus further includes a second static switch controllable to provide a switchable path between the load and a second power source, and a controller circuit configured to cooperatively control the first and second static switches to transfer the load to the second power source. The controller circuit may be operative to transition the load from a first state wherein the load receives power from the first power source via the first static switch to a second state wherein the load receives power from the second power source while isolated from the first power source.

Claims

1. A power supply apparatus, comprising:

an uninterruptible power supply (UPS) having an input configured to be coupled to a first power source and an output configured to be coupled to a load;

a first static switch configured to provide a switchable bypass path from the first power source to the load;

a second static switch controllable to provide a switchable path between the load and a second power source other than the UPS; and

a controller circuit configured to cooperatively control the first and second static switches to transfer the load to the second power source,

wherein the controller circuit is operative to transition the load from a first state wherein the load receives power from the first power source via the first static switch to a second state wherein the load receives power from the second power source while isolated from the first power source, and

wherein the UPS comprises a first UPS having an output configured to be coupled to a first load, and wherein the apparatus further comprises a second UPS having an input configured to be coupled to the second power source and an output configured to be coupled to a second load and a third static switch controllable to provide a switchable bypass path between the second power source and the second load, wherein the controller circuit is further configured to control the first and second static switches to transition the first load from the first state to the second state, and wherein the first load in the second state receives power from the second power source via the second UPS and/or the third static switch while isolated from the first power source.

2. An apparatus according to claim 1, wherein the controller circuit is further configured to cooperatively control the second and third static switches to transfer the second load to the first power source.

3. An apparatus according to claim 1, wherein the controller circuit cooperatively controls the first and second static switches responsive to a voltage.

4. An apparatus according to claim 1, wherein the controller circuit comprises:

a first static switch controller circuit configured to operate the first static switch responsive to a first control signal;

a second static switch controller circuit configured to operate the second static switch responsive to a second control signal; and

a load transfer controller circuit configured to generate the first and second control signals.

5. An apparatus according to claim 4, wherein the first static switch controller circuit and/or the second static switch controller circuit comprises a communications interface configured to receive messages from a digital communications bus, and wherein the first control signal and/or the second control signal comprises a message communicated over the digital communications bus.

6. An apparatus according to claim 5, wherein the communications bus comprises a controller area network (CAN) bus.

7. An apparatus according to claim 4, wherein the first static switch controller circuit and/or the second static switch controller circuit is integrated with the load transfer controller circuit in a common assembly.

8. An apparatus according to claim 4, wherein the UPS, the first static switch and the first static switch controller circuit are integrated in a common assembly.

9. An apparatus for controlling load transfers in a power supply system including an uninterruptible power supply (UPS) having an input configured to be coupled to a first power supply and an output configured to be coupled to a load, a first static switch controllable to provide a switchable bypass path between the first power source and the load and a second static switch controllable to provide a switchable path between the load and a second power source other than the UPS, the apparatus comprising:

a controller circuit configured to cooperatively control the first and second static switches to transfer a load coupled to the output of the UPS to the second power source,

wherein the controller circuit is operative to transition the load from a first state wherein the load receives power from the first power source via the first static switch to a second state wherein the load receives power from the second power source while isolated from the first power source, and

wherein the UPS comprises a first UPS having an output configured to be coupled to a first load, wherein the power supply system further includes a second UPS having an input configured to be coupled to the second power source and an input configured to be coupled to a second load and a third static switch controllable to provide a switchable bypass path between the second power source and the second load, wherein the controller circuit is further configured to control the first and second static switches to transition the load from the first state to the second state, wherein the load in the second state receives power from the second power source via the UPS and/or the third static switch while isolated from the first power source.

10. An apparatus according to claim 9, wherein the controller circuit is further configured to cooperatively control the second and third static switches to transfer the second load to the first power source.

11. An apparatus according to claim 9, wherein the controller circuit cooperatively controls the first and second static switches responsive to a voltage.

12. A method of operating a power supply apparatus that includes an uninterruptible power supply (UPS) having an input configured to be coupled to a first power source and an output configured to be coupled to a load, a static switch controllable to provide a switchable bypass path between the first power source and the load, and a second static switch controllable to provide a switchable path between the load and a second power source other than the UPS, the method comprising:

cooperatively controlling the first and second static switches to transfer the load to the second power source,

wherein cooperatively controlling the first and second static switches to transfer the load to the second power source comprises controlling the first and second static switches to transition the load from a first state wherein the load receives power from the first power source via the first static switch to a second state wherein the load receives power from the second power source while isolated from the first power source, and

wherein the UPS comprises a first UPS having an output configured to be coupled to a first load, wherein the power supply system further includes a second UPS having an input configured to be coupled to the second power source and an output configured to be coupled to a second load and a third static switch controllable to provide a switchable bypass path between the second power source and the second load, and wherein controlling the first and second static switches to transition the load from a first state wherein the load receives power from the first power source via the first static switch to a second state wherein the load receives power from the second power source while isolated from the first power source comprises controlling the first and second static switches to transition the load from the first state to the second state, wherein the load in the second state receives power from the second power source via the second UPS and/or the third static switch while isolated from the first power source.

13. A method according to claim 12, further comprising cooperatively controlling the second and third static switches to transfer the second load to the first power source.