Pivoted lock rod supports for supplemental vehicle tailgate

• US 7,267,387 B1
• Filed: 09/20/2005
• Issued: 09/11/2007
• Est. Priority Date: 10/29/2003
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company), Multimatic Incorporated
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Miller, Scott, Tan, Kian-Huat, Gruber, Herbert, Bruford, Steve, Tuck, David
• Primary Examiner(s): PAPE, JOSEPH
• Application Number:
  US11/230,679
• Time in Patent Office: 721 Days
• Field of Search: 296/57.1, 296/26.08, 296/26.09, 296/26.1, 296/26.11, 224/402, 224/403, 224/405
• US Class Current: 296/57.1
• CPC Class Codes: B60P 3/40 for carrying long loads, e.g. with separate wheeled load supporting elements E04G21/14 takes precedence; signal devices to be attached to overhanging load B60Q7/02
• CPC Class Codes: B60R 3/02 Retractable steps or ladders, e.g. movable under shock B60R3/005 takes precedence
• CPC Class Codes: B62D 33/0273 Movable tailboards for vehicles comprising non-movable sideboards, e.g. pick-up trucks B62D33/037 takes precedence
• CPC Class Codes: B62D 33/03 by swinging down B62D33/0273 takes precedence
• CPC Class Codes: B62D 33/037 Latching means therefor

Abstract

A supplemental tailgate extends from the tailgate frame of a pickup truck and is positionable in multiple orientations to provide a variety of uses, including as an extension of the pickup truck bed. The supplemental tailgate includes a cross member connected between two telescoping supports, which forms a part of the tailgate molding when stored within the main tailgate structure. A lock rod assembly interconnects the supplemental tailgate and the body of the pickup truck to stabilize the position of the extended supplemental tailgate when positioned perpendicular to the opened main tailgate. The lock rod assembly can be formed as flexible cables that can be housed within the cross member for easy deployment when needed. The lock rod assembly can also be formed as fixed length rods that are pivotally mounted on the cross member and stored within the cross member for easy deployment.

Claims

1. A tailgate assembly for use with a motor vehicle having a pair of spaced, generally vertical side walls and a generally horizontal bed extending therebetween, the tailgate assembly comprising:

a tailgate frame, including a rear panel and a front panel, and adapted to pivotally mount generally between the side walls and being operable in a generally horizontal open position;

a supplemental tailgate positioned between the rear panel and the front panel of said tailgate frame and including a movable frame assembly extendable from said tailgate frame between a retracted position and an extended position, said movable frame assembly being pivotable relative to said tailgate frame to permit said movable frame to be oriented generally perpendicularly to said tailgate frame so that said movable frame assembly can be positioned in a generally vertical orientation when said tailgate frame is in said open position; and

a lock rod assembly pivotally connected to said movable frame and being positionable to interconnect said movable frame assembly and at least one of said side walls when said movable frame is in said generally vertical orientation.

2. The tailgate assembly of claim 1 wherein said movable frame assembly includes a generally horizontally disposed cross member mounted on at least one support tube operable to extend said cross member away from said tailgate frame.

3. The tailgate assembly of claim 2 wherein said lock rod assembly includes a pair of lock members supported at transversely spaced locations on said movable frame assembly and connectable, respectively, with corresponding latch members on said side walls.

4. The tailgate assembly of claim 3 wherein said lock members are telescopically extendable from and pivotable relative to transversely opposing ends of said cross member, each said lock member having a lock rod latch affixed thereto that is adapted to releasably latch to one of the pair of side walls to thereby support the movable frame portion relative to said tailgate frame.

5. The tailgate assembly of claim 4 wherein said movable frame assembly includes first and second hollow tubes supported by the cross member, each said lock member being telescopically mounted within and supported by a respective one of said first and second hollow tubes.

6. The tailgate assembly of claim 5 wherein said cross member includes a lock rod release lever that is selectively engagable with the lock rod latch to secure said lock members within the respective hollow tubes.

7. The tailgate assembly of claim 3 wherein said lock members are pivotally mounted on said movable frame assembly and swingable between a stored position supported within said movable frame assembly and an operative position extending from said movable frame assembly to the corresponding said side walls.

8. The tailgate assembly of claim 7 wherein each said lock member is a fixed length rigid rod member pivotally supported on a pivot shaft located at one of transversely opposed ends of said cross member.

9. The tailgate assembly of claim 8 wherein each said pivot shaft is supported on a bracket forming part of said movable frame assembly, each said lock member including a ball joint mounted on said pivot shaft to permit limited vertical movement of said lock member relative to said movable frame assembly.

10. The tailgate assembly of claim 9 wherein each said lock member is formed with a bend therein to facilitate storage thereof within said movable frame assembly.

11. The tailgate assembly of claim 9 wherein each said lock member further includes a second ball joint mounted on a distal end of each said lock member.

12. The tailgate assembly of claim 3 wherein each said lock member is formed from a flexible cable having a pivot end pivotally supported on a respective corresponding transverse end of said cross member.

13. The tailgate assembly of claim 12 wherein each said flexible cable lock member includes a distal end formed with a connector member, each said connector member and said flexible cable lock member being stowable within said movable frame assembly.

14. A supplemental tailgate assembly for use with a vehicle tailgate pivotally supported between generally vertically oriented vehicle side walls for movement between an upright closed position and a generally horizontally extending open position, said vehicle tailgate having a tailgate frame forming a generally hollow cavity therein, the supplemental tailgate assembly comprising:

a movable frame assembly having at least one extendible support on which is mounted a generally horizontally disposed cross member having a first end and a transversely opposed second end; and

a lock rod assembly having first and second lock members mounted respectively on said movable frame assembly adjacent said first and second ends of said cross member to be extensible from said movable frame assembly to connect with said vehicle side walls.

15. The supplemental tailgate assembly of claim 14 wherein said lock members are telescopically mounted in corresponding first and second hollow tubes supported by said movable frame assembly, each said lock member being pivotable relative to the corresponding said hollow tube to permit positioning of said lock members for engagement with the corresponding said side wall.

16. The supplemental tailgate assembly of claim 14 wherein said lock members comprise rigid, fixed length, elongated rods having a pivot shaft pivotally mounted on a bracket supported in said movable frame assembly such that said lock members are mounted for swinging movement between a stored position within said movable frame assembly and an operative position interconnected with respective said vehicle side walls.

17. The supplemental tailgate assembly of claim 16 wherein each said lock member includes a ball joint connected to said pivot shaft to permit limited vertical movement of said lock member relative to said movable frame assembly, said lock members being swingable from a forward side of said movable frame assembly.

18. The supplemental tailgate assembly of claim 14 wherein said lock members comprise flexible cables pivotally connected respectively to said first and second ends of said cross member, each said flexible cable lock member including a connector member affixed to a distal end of said lock member, said flexible cable lock members and said connector members being stowable within said movable frame assembly.

19. A pickup truck, having a pair of spaced, generally vertical side walls and a generally horizontal bed extending therebetween, each said side wall including a latch pin extending therefrom, comprising:

a tailgate assembly having a tailgate frame pivotally mounted generally between the side walls and being operable between a generally vertical closed position and a generally horizontal open position, said tailgate frame defining a generally hollow cavity therein; and

a supplemental tailgate positioned within said hollow cavity and including a movable frame assembly having a pair of extensible supports and a transversely extending cross member interconnecting said supports, said cross member being extendable from said tailgate frame and mounted to be pivotally movable relative to said tailgate frame such that said cross member can be positioned vertically above said tailgate frame when said tailgate frame is in said open position; and

a pair of lock members pivotally connected to said movable frame assembly at transversely opposing ends thereof and being movable between a stored position within said movable frame assembly and an operative position interconnecting said movable frame assembly and respective said latch pins on said side walls.

20. The pickup truck of claim 19 wherein said lock members comprise elongated rods having a pivot shaft pivotally mounted on said movable frame assembly such that said lock members are mounted for movement between a stored position within said movable frame assembly and an operative position interconnected with respective said vehicle side walls.

21. The pickup truck of claim 20 wherein said lock members are telescopically mounted in corresponding first and second hollow tubes supported by said movable frame assembly, each said lock member being pivotable relative to the corresponding said hollow tube when telescopically extended to permit positioning of said lock members for engagement with the corresponding said latch pin.

22. The pickup truck of claim 20 wherein said pivot shafts are mounted on a bracket supported in said movable frame assembly such that said lock members are mounted for swinging movement between said stored position and said operative position, each said lock member including a ball joint connected to said pivot shaft to permit limited vertical movement of said lock member relative to said movable frame assembly, said lock members being swingable from a forward side of said movable frame assembly.

23. The pickup truck of claim 20 wherein said lock members comprise flexible cables pivotally connected respectively to transversely opposed first and second ends of said cross member, each said flexible cable lock member including a connector member affixed to a distal end of said lock member.