Nebulizer apparatus and method

• US 7,270,123 B2
• Filed: 08/12/2004
• Issued: 09/18/2007
• Est. Priority Date: 08/13/2003
• Status: Active Grant

• Current Assignee: Trudell Medical International (Trudell Medical Limited)
• Original Assignee: Trudell Medical International (Trudell Medical Limited)
• Inventors: Nuttall, Michael, Foley, Martin P., Grychowski, Jerry
• Primary Examiner(s): Yu; Justine R.
• Assistant Examiner(s): BRANDT, ADAM CURTIS
• Application Number:
  US10/918,656
• Publication Number:
  US 20050081844A1
• Time in Patent Office: 1,132 Days
• Field of Search: 128/200.14, 12820016-20018, 128/200.21, 128/200.25, 128/203.12, 12820314-20317, 128/203.26, 128/203.27, 128/204.14, 128/204.27, 128/205.24
• US Class Current: 128/200.14
• CPC Class Codes: A61M 11/002 by flow deviation causing inertial separation of transported particles
• CPC Class Codes: A61M 11/06 of the injector type
• CPC Class Codes: A61M 2206/14 Static flow deviators in tubes disturbing laminar flow in tubes, e.g. archimedes screws

Abstract

A nebulizer for efficiently and reliably delivering aerosolized fluid to an inhaling patient is disclosed. The nebulizer, in one embodiment, includes a fluid channel air inlet and fluid channel air inlet valve responsive to either a manual force external of the nebulizer, or a patient'"'"'s breathing, to begin the nebulization process. The nebulizer also includes a fluid return channel to a fluid source, such as a removable vial, containing fluid to be aerosolized.

Claims

1. A nebulizer system comprising:

a source of fluid for nebulization, wherein the source of fluid comprises a vial detachably connectable with the nebulizer; and

a nebulizer for nebulizing a fluid from the vial, the nebulizer comprising;

a housing having a chamber for holding an aerosol;

an air outlet communicating with the chamber for permitting the aerosol to be withdrawn from the chamber;

a pressurized gas inlet adjacent a fluid orifice, the pressurized gas inlet in communication with the chamber and the fluid orifice in communication with a fluid channel, wherein the pressurized gas inlet comprises a cone-shaped gas nozzle and a fluid nozzle comprises a coaxially positioned cone-shaped sleeve around the cone-shaped gas nozzle, and wherein a skirt portion extends radially outward from the cone-shaped fluid nozzle and extends substantially to an inner wall of the chamber;

a fluid reclamation opening defined by the inner wall of the chamber and an outer edge of the skirt portion;

a diverter positioned in the chamber adjacent to the pressurized gas inlet; and

a fluid return channel in communication with the fluid reclamation opening and a fluid return opening in the vial, wherein a suction force generated by removal of fluid from the vial into the nebulizer during nebulization assists in recovering condensed fluid on a wall of the chamber; and

a needle in communication with the fluid channel and removably positionable in an opening of the vial, the needle having a first cross-sectional shape along a first length such that a fluid return gap is defined between an outside of the needle and an inner diameter of an opening in the vial when the first length is positioned in the opening of the vial.

2. The system of claim 1, further comprising a mouthpiece having at least one one-way exhalation valve configured to allow air to escape the chamber upon exhalation.

3. The system of claim 2, wherein the mouthpiece is rotatably mounted in the air outlet.

4. The system of claim 3, wherein the at least one one-way valve comprises a flexible membrane positioned over an opening defined in a wall of the mouthpiece.

5. The system of claim 1, further comprising an anti-spill skirt positioned in the chamber adjacent the air outlet, wherein fluid from the nebulizer is prevented from escaping the nebulizer through the air outlet when the nebulizer is not actuated and is not in an upright position.

6. The system of claim 1, further comprising a fluid channel air inlet valve movably disposed across a fluid channel air inlet, wherein the fluid channel air inlet is in communication with the fluid channel and the fluid orifice.

7. The system of claim 6, wherein the fluid channel air inlet valve is positioned in the housing having a first side of the valve in contact with ambient air outside the chamber and a second side of the valve in contact with a body of air inside the chamber, whereby the valve is movable both by physical contact with the first side of the valve and in response to a pressure change in the chamber.

8. The system of claim 1, wherein the fluid return gap is in communication with the chamber via a fluid return path that is separate from the fluid channel.

9. The system of claim 1, further comprising an air inlet in communication with the chamber.

10. The system of claim 9, wherein the air inlet comprises an ambient air inlet.

11. The system of claim 9, wherein a one-way air inlet valve is disposed over the air inlet.

12. The system of claim 11, wherein the air inlet comprises an ambient air inlet.