Electric machine for hybrid motor vehicle

• US 7,270,203 B2
• Filed: 11/24/2004
• Issued: 09/18/2007
• Est. Priority Date: 02/09/2004
• Status: Expired due to Fees

• Current Assignee: UT-Battelle LLC
• Original Assignee: UT-Battelle LLC
• Inventors: Hsu, John Sheungchun
• Primary Examiner(s): Ellis; Christopher P.
• Assistant Examiner(s): WALTERS, JOHN DANIEL
• Application Number:
  US10/997,306
• Publication Number:
  US 20050173168A1
• Time in Patent Office: 1,028 Days
• Field of Search: 310/114, 310/171, 310/105, 310/106, 310/107, 310/210, 310/256, 310/266, 310/268, 310/166, 310/168, 310/68.B, 180/65.1, 180/65.2, 180/65.3, 180/65.4, 180/65.6, 180/65.7, 903/906, 903/910
• US Class Current: 180/65.285
• CPC Class Codes: B60K 6/26 characterised by the motors or the generators
• CPC Class Codes: B60K 6/445 Differential gearing distribution type
• CPC Class Codes: B60K 6/448 Electrical distribution type
• CPC Class Codes: B60Y 2400/607 Axial flux machines
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y10S 903/906 Motor or generator

Abstract

A power system for a motor vehicle having an internal combustion engine and an electric machine is disclosed. The electric machine has a stator, a permanent magnet rotor, an uncluttered rotor spaced from the permanent magnet rotor, and at least one secondary core assembly. The power system also has a gearing arrangement for coupling the internal combustion engine to wheels on the vehicle thereby providing a means for the electric machine to both power assist and brake in relation to the output of the internal combustion engine.

Claims

1. A power system for a motor vehicle having an internal combustion engine, the power system comprising:

an electric machine further comprising;

a stator having coils for receiving ac electrical power to provide a magnetic field;

a permanent magnet rotor spaced from the stator to define a first air gap relative to an axis of rotation for the permanent magnet rotor;

an uncluttered rotor spaced from the permanent magnet rotor to define a second air gap relative to an axis of rotation for the permanent magnet rotor;

at least one secondary core assembly spaced from the uncluttered rotor by a third air gap wherein the secondary core assembly is disposed around an axis of rotation for the uncluttered rotor to allow induction of a slip energy current in the secondary core assembly without inducing a rotational energy current; and

a gearing arrangement for coupling the internal combustion engine to wheels on the vehicle via the permanent magnet rotor and the uncluttered rotor thereby providing a means for the electric machine to both power assist and brake in relation to the output of the internal combustion engine.

2. The power system of claim 1, for operation with a battery, wherein power is transmitted through at least one of the group consisting of the stator and the secondary core assembly to charge the battery.

3. The power system of claim 1, wherein the gearing arrangement comprises a sun gear coupled to the wheels and to the permanent magnet rotor, a planetary gear set coupled to the internal combustion engine and arranged for rotation on said sun gear and a ring gear coupled to the uncluttered rotor arranged for rotation around the planetary gear set.

4. The power system of claim 3, further comprising a pin for insertion in said ring gear to allow not supplying active electric power to drive the wheels.

5. The power system of claim 1, wherein the electric machine is operated as motor.

6. The power system of claim 1, wherein the electric machine is operated as a generator.

7. The power system of claim 1, wherein the electric machine is operated in a field weakening region for speed above synchronous speed of the machine.

8. The power system of claim 1, wherein said first air gap is disposed axially along an axis of rotation for the permanent magnet rotor and said second air gap is disposed axially along an axis of rotation for the permanent magnet rotor.

9. A method of providing power to a vehicle wheel using a power system comprising the steps of:

driving a ring gear coupled to an uncluttered rotor using planetary gears coupled to an engine thereby providing torque to a permanent magnet rotor coupled to the vehicle wheel and sun gear,

combining torques of the uncluttered rotor and permanent magnet rotor using a counter torque in the uncluttered rotor to aid the planetary gear set in traveling around the sun gear, operating the power system in a mode selected from at least one of the group consisting of motoring mode, regenerative braking mode, and field weakening mode,

decoupling the ring gear from the drive system by inserting a lock pin in the ring gear thereby taking the permanent magnet rotor and the electric machine out of the power system.

10. The method of claim 9, wherein a first axial air gap is located between a stator and the permanent magnet rotor, a second axial air gap is located between the permanent magnet rotor and the uncluttered rotor, and a third axial air gap is located between the uncluttered rotor and a secondary core assembly.