Digital image-based bar code symbol reading system employing a multi-mode image-processing symbol reading subsystem

• US 7,270,272 B2
• Filed: 07/29/2004
• Issued: 09/18/2007
• Est. Priority Date: 11/13/2003
• Status: Active Grant

• Current Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Original Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Inventors: Zhu, Xiaoxun, Knowles, C. Harry, Au, Ka Man, Liu, Yong, Liu, Liang, Schmidt, Mark, Ghosh, Sankar, Kotlarsky, Anatoly, Tao, Xi, Zhang, Wenhua, Amundsen, Thomas, Hou, Rui, Russell, Garrett, Byun, Sung, Yu, Hongpeng, Bonanno, John, Schnee, Michael, Spatafore, Pasqual
• Primary Examiner(s): Kim; Ahshik
• Application Number:
  US10/902,709
• Publication Number:
  US 20050263599A1
• Time in Patent Office: 1,146 Days
• Field of Search: 235/462.22, 235/462.23, 235/462.24, 235/462.41, 235/462.42, 235/462.25, 235/462.01, 235/462.09
• US Class Current: 235/462.22
• CPC Class Codes: G06K 2207/1012 Special detection of object
• CPC Class Codes: G06K 7/10722 Photodetector array or CCD scanning
• CPC Class Codes: G06K 7/10801 Multidistance reading

Abstract

A hand-supportable digital imaging-based bar code symbol reading system comprises: an automatic object presence and range detection subsystem; an image formation and detection subsystem; a multi-mode LED-based illumination subsystem having an LED illumination array; an automatic light exposure measurement and illumination control subsystem; an image capturing and buffering subsystem; a multi-mode image-processing bar code symbol reading subsystem having a first mode and a second mode of operation; an input/output subsystem; and a system control subsystem for controlling the subsystems. The multi-mode image-processing bar code symbol reading subsystem automatically switches its modes of image-processing during a single bar code symbol reading cycle, and within each mode of image-processing based bar code symbol reading a different image-processing based bar code symbol reading methodology is automatically applied.

Claims

1. A digital imaging-based bar code symbol reading system comprising:

an image formation and detection subsystem having image formation optics for producing a field of view (FOV) upon an object to be imaged and an area-type image sensing array for detecting imaged light reflected off the object during illumination operations in an image capture mode in which substantially all rows of said area-type image sensing array are enabled;

an LED-based illumination subsystem having an LED illumination array for producing a field of narrow-band illumination within said FOV during said image capture mode;

an image capturing and buffering subsystem for capturing and buffering a digital image detected by said image formation and detection subsystem;

a multi-mode image-processing based bar code symbol reading subsystem having a first mode and a second mode for processing said digital image, wherein during each bar code symbol reading cycle, said multi-mode image-processing based bar code symbol reading subsystem

(1) automatically enters said first mode, and processes said captured digital image according to a first image-processing based bar code reading methodology in an attempt to read at least one bar code symbol graphically represented in said captured digital image; and

(2) upon failure to read at least one bar code symbol graphically represented in said digital image during said first mode, automatically switching to said second mode, and continuing to process said digital image according to a second image-processing based bar code reading methodology in an attempt to read at least one bar code symbol graphically represented in said captured digital image;

a system control subsystem for controlling and/or coordinating said subsystems; and

a housing for containing said subsystems, and having a light transmission panel with an imaging window through which said FOV extends, said narrow-band illumination is projected, and narrow-band illumination reflected and/or scattered off said object is re-transmitted towards said area-type image sensing array.

2. The digital imaging-based bar code symbol reading system of claim 1,

wherein during said first mode, said processing involves identifying a region of interest (ROI) containing at least one bar code symbol;

and wherein during said second mode, and said processing involves processing said region of interest (ROI) in order to read said at least one bar code symbol.

3. The digital imaging-based bar code symbol reading system of claim 1, which further comprises:

an input/output subsystem for outputting processed image data to an external host system or other information receiving or responding device.

4. The digital imaging-based bar code symbol reading system of claim 1, which has a working distance, and which further comprises:

an automatic object presence detection subsystem for producing an object detection field that spatially overlaps said FOV along a substantial portion of said working distance; and

an automatic light exposure measurement and illumination control subsystem for driving said LED illumination array.

5. The digital imaging-based bar code symbol reading system of claim 1, wherein said housing has a hand-supportable form factor for use in hand-supported bar code symbol reading applications.

6. The digital imaging-based bar code symbol reading system of claim 1, wherein said housing has a countertop-supportable form factor for use in bar code symbol reading applications.

7. A digital image capture and processing system capable of reading code symbols graphically represented in captured digital images, said digital image capture and processing system comprising:

a housing having a light transmission panel with an imaging window;

an image formation and detection subsystem, disposed in said housing, and having (i) image formation optics for projecting a field of view (FOV) from an area-type image detection array, through said imaging window and upon an object to be imaged during object illumination and imaging operations, and (ii) said area-type image detection array detecting one or more digital images of the object during object illumination and imaging operations;

an LED-based illumination subsystem, disposed in said housing, and having an LED illumination array for producing and projecting a field of illumination within said FOV during object illumination and imaging operations;

a multi-mode image processing subsystem having a first mode and a second mode for processing said one or more digital images, wherein during each image processing cycle, said multi-mode image processing subsystem

(1) automatically enters said first mode, and processes one said digital image according to a first image-processing based bar code reading methodology in an attempt to read at least one bar code symbol graphically represented in said digital image; and

(2) upon failure to read at least one bar code symbol graphically represented in said digital image during said first mode, automatically switching to said second mode, and continuing to process said digital image according to a second image-processing based bar code reading methodology in an attempt to read at least one bar code symbol graphically represented in said digital image; and

a system control subsystem, disposed in said housing, for controlling and/or coordinating said subsystems during object illumination and imaging operations.

8. The digital image capture and processing system of claim 7,

wherein during said first mode, said processing involves identifying a region of interest (ROI) in said digital image containing at least one bar code symbol;

and wherein during said second mode, and said processing involves processing said ROI in order to read said at least one bar code symbol graphically represented in said digital image.

9. The digital image capture and processing system of claim 7, which further comprises:

an input/output subsystem for outputting processed image data to an external host system or other information receiving or responding device.

10. The digital image capture and processing system of claim 7, which has a working distance, and which further comprises:

an automatic object presence detection subsystem, disposed in said housing, for producing an object detection field that spatially overlaps said FOV along a substantial portion of said working distance; and

an automatic illumination control subsystem, disposed in said housing, for automatically driving said LED illumination array.

11. The digital image capture and processing system of claim 10, wherein said automatic object presence detection subsystem further comprises an IR-based object presence detection subsystem.

12. The digital image capture and processing system of claim 11, wherein said IR-based object presence detection subsystem further comprises an IR-based light emitting diode (LED) and an IR-based photo-receiving diode.

13. The digital image capture and processing of claim 7, wherein said housing has a hand-supportable form factor for use in hand-supported bar code symbol reading applications.

14. The digital image capture and processing system of claim 7, wherein said housing has a countertop-supportable form factor for use in bar code symbol reading applications.

15. The digital image capture and processing system of claim 7, wherein said field of illumination comprises a field of narrow-band illumination.

16. The digital image capture and processing system of claim 15, wherein said field of narrow-band illumination comprises visible illumination.

17. The digital image capture and processing system of claim 7, wherein each said bar code symbol is a bar code symbol selected from the group consisting of a 1D bar code symbol, a 2D bar code symbol, and a data matrix type code symbol structure.