Multi-pair cable with channeled jackets

• US 7,271,344 B1
• Filed: 03/09/2006
• Issued: 09/18/2007
• Est. Priority Date: 03/09/2006
• Status: Expired due to Fees

• Current Assignee: Bison Patent Licensing, LLC
• Original Assignee: ADC Telecommunications Incorporated (TE Connectivity Limited)
• Inventors: Johnston, Fred, Stutzman, Spring, Patel, Kamlesh, Wiekhorst, Dave
• Primary Examiner(s): Nguyen; Chau N.
• Application Number:
  US11/373,819
• Publication Number:
  US 20070209824A1
• Time in Patent Office: 558 Days
• Field of Search: 174/113.R, 174/120.R
• US Class Current: 174/113.00R
• CPC Class Codes: H01B 11/04 with pairs or quads mutually positioned to reduce cross-talk
• CPC Class Codes: H01B 7/184 Sheaths comprising grooves, ribs or other projections
• CPC Class Codes: H01B 7/185 Sheaths comprising internal cavities or channels

Abstract

A multi-pair cable having a double jacket, including an inner jacket and an outer jacket. The inner and outer jackets each including channels formed on an inner surface. The channeled double jacket of the cable reducing the occurrence of alien crosstalk between adjacent cables by reducing the overall dielectric constant of the cable and increasing the center-to-center distance between adjacent cables. The channeled double jacket of the cable still accommodating existing standard cable connectors.

Claims

1. A multi-pair cable, comprising:

a) a plurality of twisted pairs, each of the twisted pairs including a first conductor surrounded by an insulating layer and a second conductor surrounded by an insulating layer, the first and second conductors being twisted about a longitudinal axis;

b) an inner jacket surrounding the plurality of twisted pairs, the inner jacket including channels formed in an inner surface of the inner jacket, each of the channels of the inner jacket having the same cross-sectional area; and

c) an outer jacket surrounding the inner jacket, the outer jacket including channels formed in an inner surface of the outer jacket, each of the channels of the outer jacket having the same cross-sectional area.

2. The cable of claim 1, wherein the channels of the inner jacket and the channels of the outer jacket have the same cross-sectional shape.

3. The cable of claim 2, wherein the channels of the inner jacket and the channels of the outer jacket have a generally square cross-sectional shape.

4. The cable of claim 2, wherein the channels of the inner jacket and the channels of the outer jacket have a triangular cross-sectional shape.

5. The cable of claim 1, wherein the channels of each of the inner and outer jackets are equally spaced about the inner surfaces of the inner and outer jackets.

6. The cable of claim 1, wherein the channels of the inner jacket define a total cross-sectional area of at least 0.0014 square inches.

7. The cable of claim 6, wherein inner jacket defines a ratio of a cross-sectional area of the inner jacket to the cross-sectional area of the channels, the ratio being no greater than 20:

1.

8. The cable of claim 7, wherein the inner jacket has an outer diameter of between about 0.236 and 0.250 inches.

9. The cable of claim 1, wherein the outer jacket has an outer diameter of between about 0.295 and 0.310 inches.

10. The cable of claim 1, wherein each of the inner jacket and the outer jacket has a thickness of between about 0.030 and 0.036 inches.

11. The cable of claim 1, wherein the inner jacket includes between 18 and 26 channels formed in the inner surface of the inner jacket.

12. The cable of claim 11, wherein the outer jacket includes between 18 and 26 channels formed in the inner surface of the outer jacket.

13. The cable of claim 1, wherein the plurality of twisted pairs defines a cable core, the cable core further including a separator that separates at least some of the twisted pairs from others of the twisted pairs.

14. The cable of claim 13, wherein the separator includes a flexible tape strip.

15. The cable of claim 1, wherein the plurality of twisted pairs defines a central axis, the inner and outer jackets each being concentrically located in relation to the central axis.