Tire inflation system apparatus and method

• US 7,273,082 B2
• Filed: 04/19/2004
• Issued: 09/25/2007
• Est. Priority Date: 03/05/2004
• Status: Active Grant

• Current Assignee: Hendrickson USA LLC (The Boler Company)
• Original Assignee: Hendrickson USA LLC (The Boler Company)
• Inventors: White, Jay D., Cervantez, Jesse W., Steiner, Richard R.
• Primary Examiner(s): Bellinger; Jason R.
• Application Number:
  US10/827,040
• Publication Number:
  US 20050194080A1
• Time in Patent Office: 1,254 Days
• Field of Search: 152415-417, 731/462, 731/463
• US Class Current: 152/417
• CPC Class Codes: B60C 23/00318 on the wheels or the hubs
• CPC Class Codes: B60C 23/00336 on the axles
• CPC Class Codes: B60C 23/00345 Details of the rotational joints
• CPC Class Codes: B60C 23/00354 Details of valves
• CPC Class Codes: B60C 23/00363 Details of sealings
• CPC Class Codes: B60C 23/00372 characterised by fluid diagrams

Abstract

A tire inflation system includes an air supply source in selective fluid communication with a tire via a pneumatic conduit. A method of inflating the system includes providing a tire pressure retention valve in the pneumatic conduit adjacent to the tire. An inflation pressure of the tire is determined with a step-up procedure, in which air bursts are communicated from the air supply source to a portion of the pneumatic conduit between the air supply source and the tire pressure retention valve. The volume of at least one selected communicated air burst is related to a volume of a section of the conduit. The tire is inflated with an extended-pulse procedure, in which extended bursts of air are communicated from the air supply source to the tire. A shut-down sequence is performed once a predetermined target inflation pressure in the tire is reached.

Claims

1. A method of inflating a tire, said method comprising the steps of:

providing an air supply source in fluid communication with said tire by means of a pneumatic conduit;

providing a tire pressure retention valve in said pneumatic conduit adjacent to said tire;

determining an inflation pressure of the tire with a step-up procedure, whereby air bursts of a generally predetermined volume are communicated from said air supply source to a portion of the pneumatic conduit between the air supply source and said tire pressure retention valve;

inflating said tire with an extended-pulse procedure, whereby extended bursts of air are communicated from said air supply source to the tire; and

performing a shut-down sequence once a predetermined target inflation pressure in said tire is reached, whereby over-inflation of the tire generally is prevented by said method steps.

2. The method of inflating a tire of claim 1, further comprising the step of verifying the proper functioning of said tire pressure retention valve.

3. The method of inflating a tire of claim 2, wherein the step of verifying the proper functioning of said tire pressure retention valve includes the steps of:

providing a first valve in fluid communication with said pneumatic conduit between said air supply source and said tire pressure retention valve;

providing a second valve in fluid communication with said pneumatic conduit between said first valve and said tire pressure retention valve;

sealing the portion of said pneumatic conduit between said first valve and said tire pressure retention valve;

reading the pressure in said sealed portion of said pneumatic conduit a first time;

determining if said first pressure reading indicates increasing pressure in said sealed portion of said pneumatic conduit;

if said first reading indicates increasing pressure, opening said first valve, whereby a burst of air is communicated from said supply source to said tire pressure retention valve, thereby attempting to re-seat said tire pressure retention valve;

closing said first valve;

reading the pressure in said sealed portion of said pneumatic conduit a second time;

determining if said second pressure reading indicates increasing pressure in said sealed portion of said pneumatic conduit; and

if said second reading indicates increasing pressure in said sealed portion of said pneumatic conduit, keeping said sealed portion of said pneumatic conduit sealed.

4. The method of inflating a tire of claim 1, further comprising the step of diagnosing said system to determine if a leak in said tire pressure retention valve exceeds a vent capacity of said system.

5. The method of inflating a tire of claim 4, wherein the step of diagnosing said system includes the steps of:

providing a first valve in fluid communication with said pneumatic conduit between said air supply source and said tire pressure retention valve;

venting the portion of said pneumatic conduit between said first valve and said tire pressure retention valve;

reading the pressure in said portion of said pneumatic conduit between said first valve and said tire pressure retention valve a first time;

sealing said portion of said pneumatic conduit between said first valve and said tire pressure retention valve;

reading the pressure in said pneumatic conduit between said first valve and said tire pressure retention valve a second time;

determining if said second reading is higher than said first reading; and

if said second reading is higher than said first reading, diagnosing said tire pressure retention valve.

6. The method of inflating a tire of claim 1, further comprising the step of checking the integrity of a portion of said pneumatic conduit.

7. The method of inflating a tire of claim 6, wherein the step of checking the integrity of a portion of said pneumatic conduit includes the steps of:

providing a first valve in fluid communication with said pneumatic conduit between said air supply source and said tire pressure retention valve;

providing a second valve in fluid communication with said pneumatic conduit between said first valve and said tire pressure retention valve;

sealing the portion of said pneumatic conduit between said first valve and said tire pressure retention valve;

opening said first valve, whereby a burst of air is communicated to said sealed portion of the pneumatic conduit;

closing said first valve;

reading the pressure in said sealed portion of said pneumatic conduit a first time;

waiting for a predetermined amount of time;

reading the pressure in said sealed portion of said pneumatic conduit a second time;

comparing said first and second readings; and

if said second reading is lower than said first reading, venting the portion of said pneumatic conduit between said first valve and said tire pressure retention valve to atmosphere.

8. The method of inflating a tire of claim 7, wherein a volume of said burst of air that is communicated to said sealed portion of said pneumatic conduit when said first valve is opened is related to a target inflation pressure of said tire.

9. The method of inflating a tire of claim 1, wherein the method further comprises the step of verifying the proper functioning of a pressure indicator, including the steps of:

providing a controllable valve in fluid communication with said pneumatic conduit between said air supply source and said tire pressure retention valve;

providing a pressure indicator in fluid communication with said pneumatic conduit between said controllable valve and said tire pressure retention valve;

venting to atmosphere the portion of said pneumatic conduit between said controllable valve and said tire pressure retention valve;

reading the pressure in said vented portion of the pneumatic conduit with said pressure indicator a first time;

determining if said first pressure reading is above atmospheric pressure by at least a predetermined amount;

if said first pressure reading is above atmospheric pressure by at least a predetermined amount, cycling said controllable valve;

reading the pressure in said vented portion of the pneumatic conduit with said pressure indicator a second time; and

if said second pressure reading is above atmospheric pressure by at least a predetermined amount, activating a warning light system.

10. The method of inflating a tire of claim 1, further comprising the steps of:

diagnosing selected system components; and

activating a warning light system if said diagnosis indicates a problem.

11. The method of inflating a tire of claim 1, wherein the step of determining the inflation pressure of said tire with a step-up procedure includes the steps of:

providing a first valve in fluid communication with said pneumatic conduit between said air supply source and said tire pressure retention valve;

providing a second valve in fluid communication with said pneumatic conduit between said first valve and said tire pressure retention valve;

sealing the portion of said pneumatic conduit between said first valve and said tire pressure retention valve;

opening said first valve for a first period of time, whereby a first burst of air is communicated to said sealed portion of said pneumatic conduit;

closing said first valve;

reading the pressure in said sealed portion of said pneumatic conduit a first time;

determining if said first pressure reading is at a target inflation pressure;

if said first pressure reading is at said target inflation pressure, shutting said tire inflation system down;

if said first pressure reading is below said target inflation pressure;

opening said first valve for a second period of time, whereby a second burst of air is communicated to said sealed portion of said pneumatic conduit;

closing said first valve;

reading the pressure in said sealed portion of said pneumatic conduit a second time;

determining if said second pressure reading is below said target inflation pressure; and

if said second pressure reading is below said target inflation pressure, repeating said steps of opening said first valve for a second period of time, closing said first valve, reading the pressure in said sealed portion of said pneumatic conduit a second time, and determining if said second pressure reading is below said target inflation pressure.

12. The method of inflating a tire of claim 11, further comprising the steps of:

counting the number of air bursts communicated to said sealed portion of said pneumatic conduit; and

if said target inflation pressure is not reached within a predetermined number of bursts, opening said first valve for a third period of time.

13. The method of inflating a tire of claim 11, wherein a determination of a volume of at least one of said first and said second bursts of air includes the steps of:

calculating a pressure level with reference to a volume of said sealed portion of said pneumatic conduit;

comparing at least one of said pressure readings to said calculated pressure level; and

correlating an operation of at least one of said valves to the result of said comparison.

14. The method of inflating a tire of claim 1, wherein the step of determining the inflation pressure of said tire with a step-up procedure includes an oversize line check sequence, comprising the steps of:

providing a first valve in fluid communication with said pneumatic conduit between said air supply source and said tire pressure retention valve;

providing a second valve in fluid communication with said pneumatic conduit between said first valve and said tire pressure retention valve;

sealing the portion of said pneumatic conduit between said first valve and said tire pressure retention valve;

opening said first valve for a first period of time, whereby a first burst of air is communicated to said sealed portion of said pneumatic conduit;

closing said first valve;

reading the pressure in said sealed portion of said pneumatic conduit a first time;

determining if said first pressure reading is more than a predetermined amount below a target inflation pressure;

if said first pressure reading is more than a predetermined amount below said target inflation pressure, opening said first valve for a second period of time, whereby a second burst of air is communicated to said sealed portion of said pneumatic conduit.

15. The method of inflating a tire of claim 14, wherein said predetermined amount relates to a volume of a selected section of said conduit.

16. The method of inflating a tire of claim 1, wherein the step of inflating the tire with an extended-pulse procedure includes the steps of:

providing a first valve in fluid communication with said pneumatic conduit between said air supply source and said tire pressure retention valve;

providing a second valve in fluid communication with said pneumatic conduit between said first valve and said tire pressure retention valve;

sealing the portion of said pneumatic conduit between said first valve and said tire pressure retention valve;

opening said first valve for a first period of time, whereby a first burst of air is communicated to said sealed portion of said pneumatic conduit;

closing said first valve;

reading the pressure in said sealed portion of said pneumatic conduit a first time;

if said first pressure reading is less than a target inflation pressure;

opening said first valve for a second period of time, whereby a second burst of air is communicated to said sealed portion of said pneumatic conduit;

closing said first valve;

reading the pressure in said sealed portion of said pneumatic conduit a second time;

determining if said second pressure reading is below said target inflation pressure;

if said second pressure reading is below said target inflation pressure, repeating said steps of opening said first valve for a second period of time, closing said first valve, reading the pressure in said sealed portion of said pneumatic conduit a second time, and determining if said second pressure reading is below said target inflation pressure; and

terminating said inflation procedure when the pressure in said sealed portion of said pneumatic conduit is at said target inflation pressure.

17. The method of inflating a tire of claim 16, further comprising the steps of:

monitoring the time spent repeating said steps of opening said first valve for a second period of time, closing said first valve, reading the pressure in said sealed portion of said pneumatic conduit a second time, and determining if said second pressure reading is below said target inflation pressure; and

if said monitored time exceeds a predetermined amount of time, diagnosing said tire inflation system.

18. The method of inflating a tire of claim 16, further comprising the steps of:

determining if said first pressure reading is more than a predetermined amount below said target inflation pressure;

if said first pressure reading is more than a predetermined amount below said target inflation pressure;

opening said first valve for a third period of time, whereby a third burst of air is communicated to said sealed portion of said pneumatic conduit;

closing said first valve;

reading the pressure in said sealed portion of said pneumatic conduit a third time;

determining if said third pressure reading is more than a predetermined amount below said target inflation pressure; and

if said third pressure reading is more than said predetermined amount below said target inflation pressure, diagnosing said tire inflation system.

19. The method of inflating a tire of claim 1, wherein the step of performing a shut-down sequence once said predetermined target inflation pressure in said tire is reached includes the steps of:

providing a controllable valve in fluid communication with said pneumatic conduit between said air supply source and said tire pressure retention valve;

venting the portion of said pneumatic conduit between said controllable valve and said tire pressure retention valve;

verifying the proper functioning of said tire pressure retention valve; and

if pressure verification indicates said pressure retention valve is not properly functioning, sealing the portion of said pneumatic conduit between said controllable valve and said tire pressure retention valve.

20. The method of inflating a tire of claim 1, wherein the volume of at least one selected communicated air burst is related to a volume of a section of said conduit.

21. The method of inflating a tire of claim 20, wherein a determination of said volume of said at least one selected communicated air burst includes the steps of:

calculating a pressure level with reference to said volume of said section of said conduit;

taking a reading of a pressure in said section of said conduit;

comparing said pressure reading to said calculated pressure level; and

correlating an operation of a controllable valve to a result of said comparison.