Slidably movable member and method of producing same

• US 7,273,655 B2
• Filed: 01/12/2005
• Issued: 09/25/2007
• Est. Priority Date: 04/09/1999
• Status: Expired due to Term

• Current Assignee: Nissan Motor Co., Ltd., Shojiro Miyake
• Original Assignee: Nissan Motor Co., Ltd., Shojiro Miyake
• Inventors: Kano, Makoto, Yasuda, Yoshiteru, Miyake, Shojiro, Mabuchi, Yutaka
• Primary Examiner(s): TURNER, ARCHENE A
• Application Number:
  US11/033,176
• Publication Number:
  US 20050118426A1
• Time in Patent Office: 986 Days
• Field of Search: 428/408, 428/141, 428/142, 428/174, 428/698, 292/137, 403/135, 280/86.753, 427/577, 427/249.1, 427/249.7, 204/192.1, 204/192.16
• US Class Current: 428/408
• CPC Class Codes: F01L 1/143 for use with overhead camshafts
• CPC Class Codes: F01L 1/205 by means of shims or the like
• CPC Class Codes: F01L 2301/00 Using particular materials
• CPC Class Codes: F01L 2810/02 Lubrication
• CPC Class Codes: F16C 33/043 Sliding surface consisting mainly of ceramics, cermets or hard carbon, e.g. diamond like carbon [DLC]
• CPC Class Codes: Y10T 292/096 Sliding
• CPC Class Codes: Y10T 403/32737 including liner, shim, or discrete seat
• CPC Class Codes: Y10T 428/24355 Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
• CPC Class Codes: Y10T 428/24364 with transparent or protective coating
• CPC Class Codes: Y10T 428/24628 Nonplanar uniform thickness material
• CPC Class Codes: Y10T 428/24983 Hardness
• CPC Class Codes: Y10T 428/265 1 mil or less
• CPC Class Codes: Y10T 428/30 Self-sustaining carbon mass or layer with impregnant or other layer

Abstract

A slidably movable member such as an adjusting shim used in a valve operating mechanism of an internal combustion engine of an automotive vehicle. The slidably movable member is used in contact with lubricating oil and comprises a substrate. A hard carbon-based film is coated on a surface of the substrate. The hard carbon-based film has a surface section which contains at least one of nitrogen and oxygen in an amount ranging from 0.5 to 30 at % and/or hydrogen in an amount of not more than 10 at %.

Claims

1. A system comprising:

a) a metal or silicon nitride substrate;

b) an oiliness agent; and

c) a hard carbon-based film formed on the substrate, the hard carbon-based film comprising a sufficient number of polar groups to adsorb the oiliness agent to a degree to produce a lowered coefficient of friction;

wherein the hard carbon-based film has a surface roughness, Ra, of not higher than 0.1 μ

m.

2. A system comprising:

a) a metal or silicon nitride substrate;

b) a hard carbon-based film formed on the substrate, the hard carbon-based film having been applied by a process that produces in a surface of the film an increased concentration of polar groups; and

c) an agent which adsorbs to the surface of the hard carbon-based film as a result of the presence of the polar groups and which thereby decreases the friction coefficient of the surface wherein the hard carbon-based film has a surface roughness, Ra, of not higher than 0.1 μ

m.

3. A method for making a system which comprises a metal or silicon nitride substrate;

a hard carbon-based film formed on the substrate, the hard carbon-based film having been applied by a process that produces in a surface of the film an increased concentration of polar groups; and

an agent which adsorbs to the surface of the hard carbon-based film as a result of the presence of the polar groups and which thereby decreases the friction coefficient of the surface wherein the hard carbon-based film has a surface roughness, Ra, of not higher than 0.1 μ

m, the method comprising;

forming the hard carbon-based film on a surface of a substrate forming part of a slidable member;

producing polar groups on the surface of the hard carbon-base film; and

allowing the agent to adsorb to the surface of the hard carbon-based film.

4. A method as claimed in claim 3, wherein the hard carbon-based film has a surface roughness, Ra, of not higher than 0.1 μ

m.

5. A method as claimed in claim 3, wherein the hard carbon-based film has a coefficient of friction of not higher than 0.07.

6. A method as claimed in claim 3, wherein the one additive is an oiliness agent.

7. A method as claimed in claim 3, wherein the producing the polar groups on the surface of the hard carbon-based film is carried out by a process selected from the group consisting of a process that provides at least one of (a) introducing into the surface of the film at least one of nitrogen and oxygen in an amount ranging from 0.5 to 30 at %;

and (b) lowering a content of hydrogen in the surface of the film.

8. A method as claimed in claim 3, wherein the producing the polar groups on the surface of the hard carbon-based film is carried out by a process selected from the group consisting of a carbon ion beam process in which hydrogen plasma is not used at least during formation of the hard carbon-based film, a thermal chemical vapor deposition process which produces a diamond polycrystal, an ion plating process, and a sputtering process.

9. A system comprising:

a first surface which comprises a sliding surface comprising a diamond-like carbon film having a hydrogen content of not more than 10% and polar groups present at the surface of the film;

a second surface which comprises a sliding surface; and

a lubricant in contact with the sliding surfaces of the first and second substrates wherein the lubricant comprises a friction modifier.