Adaptive gate drive for switching devices of inverter

• US 7,274,243 B2
• Filed: 04/26/2005
• Issued: 09/25/2007
• Est. Priority Date: 04/26/2004
• Status: Active Grant

• Current Assignee: Letourneau Technologies Drilling Systems, Inc. (Valaris Ltd.)
• Original Assignee: Oilfield-Electric-Marine, Inc.
• Inventors: Pace, Gary, Robbins, Larry Charles Jr.
• Primary Examiner(s): COX, CASSANDRA F
• Application Number:
  US11/115,841
• Publication Number:
  US 20050253165A1
• Time in Patent Office: 882 Days
• Field of Search: None
• US Class Current: 327/396
• CPC Class Codes: H02M 7/538 in a push-pull configuration H02M7/5375 takes precedence ; with oscillating arrangements H02M7/53832, H02M7/53846
• CPC Class Codes: H02M 7/5387 in a bridge configuration
• CPC Class Codes: H03K 17/0414 Anti-saturation measures
• CPC Class Codes: H03K 17/0828 in composite switches
• CPC Class Codes: H03K 17/166 Soft switching
• CPC Class Codes: H03K 17/168 in composite switches
• CPC Class Codes: H03K 17/18 Modifications for indicating state of switch
• CPC Class Codes: H03K 17/28 Modifications for introducing a time delay before switching modifications to provide a choice of time-intervals for executing more than one switching action H03K17/296
• CPC Class Codes: H03K 17/567 Circuits characterised by the use of more than one type of semiconductor device, e.g. BIMOS, composite devices such as IGBT

Abstract

An adaptive gate drive for an inverter includes control circuitry having a Field Programmable Gate Array (FPGA) and includes power circuitry having a plurality of FETs for operating a switching device, such as a Trench Gate Insulated Gate Bipolar Transistor (IGBT device). The control circuitry provides switching signals for operating the switching device. In addition, the control circuitry receives signals of output current of the IGBT device, temperature of the IGBT device, and DC link voltage. The FPGA has a plurality of operating points stored therein. Each operating point has corresponding parameters for a control signal that is used to control the turn-on or turn-off behavior of the IGBT device. During operation, the control circuitry compares the measured current, voltage and temperature operating points stored in the FPGA and sends the corresponding parameters to the gate drive circuit. The gate drive modifies the signal on the gate of the IGBT accordingly and thereby optimizes the turn-on and/or turn-off behavior of the device based on actual operating conditions.

Claims

1. A circuit for operating a semiconductor switching device having a gate and having a turn-on behavior and a turn-off behavior, the circuit comprising:

control circuitry providing signals for operating the switching device, the control circuitry receiving an operating condition of the switching device and having a plurality of operating points of the switching device stored in the control circuitry, each operating point associated with a corresponding control signal for the switching device;

power circuitry coupled between the control circuitry and the switching device, the power circuitry including a desaturation detector, receiving the control signals from the control circuitry and providing drive signals to the gate of the switching device to operate the switching device based on the control signal;

wherein the control circuitry compares the operating condition measured from the switching device to the plurality of operating points stored in the control circuitry and sends the corresponding control signal to the power circuitry, and

wherein the power circuitry receives the corresponding control signal from the control circuitry and provides a drive signal to the gate of the switching device to control the turn-on or turn-off behavior of the switching device based on the measured operating conditions.

2. The circuit of claim 1, wherein the control signal comprises a start time and a stop time of a positive voltage applied to the gate of the switching device, the start time beginning after the beginning of desaturation of the switching device during initial turn off of the switching device.

3. The circuit of claim 1, wherein the switching device comprises an insulated gate bipolar transistor.

4. The circuit of claim 1, wherein the operating condition of the switching devices includes a voltage, a current and a temperature.

5. The circuit of claim 4, wherein the temperature is measured from a heatsink of the switching device, and wherein the control circuitry estimates a junction temperature of the switching device using the heatsink temperature.

6. The circuit of claim 5, wherein the control circuitry estimates the junction temperature using an equation of Tj=T_hsk+K₁·

I_ph+K₂·

I_ph·

V_dc, where;

Tj is the junction temperature of the switching device, T_hsk is the heat sink temperature, I_ph is an output current of the switching device, and V_dc is a DC link voltage.

7. The circuit of claim 4, wherein the control circuitry comprises a thermistor having one end connected to an output of the switching device and having another end connected to a resistance measurement device, the resistance measurement device measuring resistance of the thermistor for the control circuitry to determine the temperature of the switching device.

8. The circuit of claim 4, wherein the voltage includes a DC link voltage.

9. The circuit of claim 4, wherein the control circuitry comprises a voltage divider for measuring the voltage.

10. The circuit of claim 4, wherein the current includes an output current measured from an output of the switching device.

11. The circuit of claim 4, wherein the control circuitry comprises an analog integrator divider for measuring the current.

12. The circuit of claim 1, wherein the control circuitry comprises a detector for detecting desaturation of the switching device during initial turn off.

13. The circuit of claim 1, wherein the controller comprises a field programmable gate array storing the plurality of operating points and the corresponding control signals.

14. The circuit of claim 1, wherein the control circuitry comprises analog to digital converters for converting analog signals to digital signals.

15. The circuit of claim 1, wherein the control circuitry sends the control signal to the power circuitry at a time after desaturation of the switching device begins upon turn-off of the switching device.

16. The circuit of claim 1, wherein power circuitry drives the switching device with the control signal such that a gate-emitter voltage of the switching device is maintained at a substantially fixed, positive level for a duration after desaturation of the switching device begins during turn-off of the switching device.

17. The circuit of claim 1, wherein the power circuitry comprises a switching element receiving switching signals from the control circuitry to connect an ON voltage to the gate of the switching device.

18. The circuit of claim 17, wherein the switching element comprises a field-effect transistor.

19. The circuit of claim 17, wherein the power circuitry comprises an OFF field-effect transistor receiving switching signals from the control circuitry to connect an OFF voltage to the gate of the switching device.

20. The circuit of claim 1, wherein the power circuitry comprises a control switching element receiving the control signals from the control circuitry and connecting a control voltage to the gate of the switching device based upon the control signals.

21. The circuit of claim 1, wherein the power circuitry further comprises:

a thermistor having one end connected to an output of the switching device; and

a resistance measurement circuit connected between another end of the thermistor and the control circuitry and measuring resistance of the thermistor to determine a temperature of the switching device.

22. The circuit of claim 1, wherein the power circuitry comprises a voltage divider connected between the control circuitry and the switching device and measuring a collector-emitter voltage of the switching device during a steady-state OFF condition of the switching device.

23. The circuit of claim 1, wherein the power circuitry comprises an analog integrator coupled between the control circuitry and the switching device and measuring a voltage across an internal emitter inductance during turn-on of the switching device.

24. An inverter comprising:

a plurality of switching devices providing output power, each switching device having a gate, a turn-on behavior, and a turn-off behavior;

control circuitry providing switching signals for operating the switching devices, the control circuitry receiving operating conditions measured from the inverter and having a plurality of operating points of the inverter stored in the control circuitry, each operating point associated with a corresponding control signal; and

power circuitry coupled between the control circuitry and the switching devices, the power circuitry including a desaturation detector, receiving the switching signals from the control circuitry and providing drive signals to the gates of the switching devices to operate the switching devices,

wherein the control circuitry compares the operating conditions measured from the inverter to the plurality of operating points stored in the control circuitry and sends the corresponding control signals to the power circuitry, and

wherein the power circuitry receives the corresponding control signals from the control circuitry and provides drive signals to the gates of the switching devices to control the turn-on or turn-off behaviors of the switching devices.

25. A circuit for operating a switching device of an inverter, the switching device having a gate, a turn-on behavior, and a turn-off behavior, the circuit comprising:

means for driving the switching device with switching signals;

means for measuring an operating condition from the inverter;

means for determining a control signal from the operating condition measured from the inverter;

means for detecting desaturation of the switching device; and

means for driving the switching device with the control signal to control the turn-on or turn-off behavior of the switching device based on the operating condition measured from the inverter.

26. The circuit of claim 25, wherein the means for determining the control signal from the operating condition measured from the inverter comprises:

means for storing a plurality of operating points associated with a corresponding control signal; and

means for comparing the operating condition measured from the inverter with the plurality of operating points to determine the corresponding control signal.

27. The circuit of claim 25, wherein the means for measuring the operating condition from the inverter comprises means for measuring an output current of the switching device, a DC link voltage of the inverter, and a temperature of the switching device.

28. A method of controlling a turn-on behavior or a turn-off behavior of a switching device of an inverter, comprising the steps of:

driving the switching device with switching signals;

measuring an operating condition from the inverter;

determining a control signal from the operating condition measured from the inverter;

sending the control signal at a time after desaturation of the switching device begins during initial turn-off of the switching device; and

controlling the turn-on or turn-off behavior of the switching device by driving the switching device with the control signal based on the operating condition measured from the inverter.

29. The method of claim 28, wherein the step of determining the control signal from the operating condition measured from the inverter comprises the steps of:

storing a plurality of operating points associated with a corresponding control signal; and

comparing the operating condition measured from the inverter with the plurality of operating points to determine the corresponding control signal.

30. The method of claim 28, wherein the step of measuring the operating condition from the inverter comprises the step of measuring an output current of the switching device, a DC link voltage of the inverter, and a temperature of the switching device.

31. The method of claim 28, wherein the step of sending the control signal at the time after desaturation of the switching device begins upon turn-off of the switching device and further comprises the step of sending the control signal for a duration and maintaining a gate-emitter voltage of the switching device at a substantially fixed, positive level.