Methods for manipulating light extraction from a light guide

• US 7,277,609 B2
• Filed: 11/04/2005
• Issued: 10/02/2007
• Est. Priority Date: 11/05/2004
• Status: Active Grant

• Current Assignee: Synopsys Incorporated
• Original Assignee: Optical Research Associates (Synopsys Incorporated)
• Inventors: Cassarly, William J.
• Primary Examiner(s): Pak; Sung
• Assistant Examiner(s): WONG, TINA MEI SENG
• Application Number:
  US11/267,945
• Publication Number:
  US 20060115214A1
• Time in Patent Office: 697 Days
• Field of Search: None
• US Class Current: 385/31
• CPC Class Codes: G02B 6/0036 2-D arrangement of prisms, protrusions, indentations or roughened surfaces
• CPC Class Codes: G02B 6/004 Scattering dots or dot-like elements, e.g. microbeads, scattering particles, nanoparticles
• CPC Class Codes: G02B 6/0043 provided on the surface of the light guide
• CPC Class Codes: G02B 6/0058 varying in density, size, shape or depth along the light guide
• CPC Class Codes: G02B 6/0061 to provide homogeneous light output intensity
• CPC Class Codes: G02B 6/0065 Manufacturing aspects; Material aspects

Abstract

In one embodiment, a method of defining an array of extractor elements configured to extract light from a light guide, and thereby produce a desired spatial light pattern E_T quantifying optical output at a plurality of locations across the light guide is provided. The method comprises calculating a first spatial light pattern produced by a first array of extractor elements. The first spatial light pattern quantifies optical output at the plurality of locations across the light guide. The method further comprises determining a ratio R of the optical output of the desired spatial light pattern to an optical output of the first spatial light pattern. The method further comprises determining a modified ratio R′, wherein R′=R^α and |α|<1. The method further comprises determining a characteristic of a second array of extractor elements by scaling a characteristic of the first array of extractor elements by the modified ratio R′.

Claims

1. A method of defining an array of extractor elements configured to extract light from a light guide, thereby producing a desired spatial light pattern E_T quantifying optical output at a plurality of locations across the light guide, the method comprising:

(a) calculating a first spatial light pattern produced by a first array of extractor elements, the first spatial light pattern quantifying optical output at the plurality of locations across the light guide;

(b) determining a ratio R of the optical output of the desired spatial light pattern to an optical output of the first spatial light pattern;

(c) determining a modified ratio R′

, wherein R′

=R^α

and |α

|<

1; and

(d) determining a characteristic of a second array of extractor elements by scaling a characteristic of the first array of extractor elements by the modified ratio R′

.

2. The method of claim 1, wherein the first spatial light pattern quantifies illuminance at the plurality of locations across the light guide.

3. The method of claim 1, wherein the first spatial light pattern quantifies luminance at the plurality of locations across the light guide.

4. The method of claim 1, wherein the extractor elements comprise paint dots, prisms, roughened areas, dimples, diffractive elements, index of refraction variations, luminescent materials, or protrusions.

5. The method of claim 1, wherein the characteristic of the first and second arrays of extractor elements comprise a height, lateral dimension, density, transmissivity, scattering coefficient, angle, curvature, or reflectivity of the extractor element.

6. The method of claim 1, wherein −

1<

α

<

0.

7. The method of claim 1, wherein 0<

α

<

1.

8. The method of claim 1, wherein 0.30≦

|α

|≦

0.75.

9. The method of claim 1, wherein the light guide comprises a rectangular plate of substantially optically transmissive material.

10. The method of claim 1, wherein the light guide has an irregular shape.

11. The method of claim 10, wherein the light guide has an irregularly shaped outer perimeter.

12. The method of claim 10, wherein the light guide has an open interior portion.

13. The method of claim 1, wherein the desired spatial light pattern E_T substantially varies across the light guide.

14. The method of claim 13, wherein the desired spatial light pattern E_T forms an alphanumeric character.

15. The method of claim 1, further comprising:

(e) calculating a second spatial light pattern produced by the second array of extractor elements, the second spatial light pattern quantifying optical output at the plurality of locations across the light guide;

(f) determining a ratio R of the optical output of the desired spatial light pattern to an optical output of the second spatial light pattern;

(g) determining a modified ratio R′

, wherein R′

=R^α

and |α

|<

1; and

(h) determining a characteristic of a third array of extractor elements by scaling a characteristic of the second array of extractor elements by the modified ratio R′

.

16. The method of claim 1, further comprising iteratively selecting a parameter value by:

(1) modifying the parameter value from an initial value to a second value;

(2) calculating a second spatial light pattern produced by the second array of extractor elements, the second spatial light pattern quantifying optical output at the plurality of locations across the light guide;

(3) determining a ratio R of the optical output of the desired spatial light pattern to an optical output of the second spatial light pattern;

(4) determining a modified ratio R′

, wherein R′

=R^α

and |α

|<

1; and

(5) determining a characteristic of a third array of extractor elements by scaling a characteristic of the second array of extractor elements by the modified ratio R′

;

(6) comparing the first spatial light pattern to the second spatial light pattern to assess the effect of the parameter value on spatial light pattern.

17. The method of claim 1, further comprising:

(e) determining a maximum of the characteristic of the first array of extractor elements;

(f) determining a maximum of the characteristic of the second array of extractor elements; and

(g) scaling the characteristic of the second array of extractor elements such that the maximum of the characteristic of the first array of extractor elements equals the maximum of the characteristic of the second array of extractor elements.

18. The method of claim 1, wherein the first spatial light pattern is calculated using a computer simulation.

19. The method of claim 1, further comprising

(e) calculating a second spatial light pattern produced by the second array of extractor elements, the second spatial light pattern quantifying optical output at the plurality of locations across the light guide;

(f) determining a ratio R of the optical output of the desired spatial light pattern to an optical output of the second spatial light pattern;

(g) determining a modified ratio R′

, wherein R′

=R^α

and |α

|<

1; and

(h) determining a characteristic of a third array of extractor elements by scaling a characteristic of the second array of extractor elements by the modified ratio R′

;

wherein;

the first spatial light pattern is calculated by simulating a first number of rays;

the second spatial light pattern is calculated by simulating a second number of rays; and

the second number of rays is greater than the first number of rays.

20. The method of claim 1, wherein the first spatial light patterns that results from said first array of extractor elements is measured using a physical model of said light guide having said first array of extractor elements.

21. The method of claim 1, further comprising:

(e) calculating a second spatial light pattern produced by the second array of extractor elements, the second spatial light pattern quantifying optical output at the plurality of locations across the light guide;

(f) determining a ratio R of the optical output of the desired spatial light pattern to an optical output of the second spatial light pattern;

(g) determining a modified ratio R′

, wherein R′

=R^α

and |α

|<

1; and

(h) determining a characteristic of a third array of extractor elements by scaling a characteristic of the second array of extractor elements by the modified ratio R′

;

(i) determining a noise level in the second spatial light pattern; and

(j) comparing a change between the second spatial light pattern and the desired spatial light pattern with the noise level.

22. The method of claim 21, further comprising:

(k) calculating a third spatial light pattern produced by the third array of extractor elements, the third spatial light pattern quantifying optical output at the plurality of locations across the light guide;

(l) determining a ratio R of the optical output of the desired spatial light pattern to an optical output of the third spatial light pattern;

(m) determining a modified ratio R′

, wherein R′

=R^α

and |α

|<

1; and

(n) determining a characteristic of a fourth array of extractor elements by scaling a characteristic of the third array of extractor elements by the modified ratio R′

;

wherein the third spatial light pattern is calculated by simulating a larger number of rays than used to calculate the second spatial light pattern.

23. The method of claim 21, wherein the comparison is used to determine that the second spatial light pattern is sufficiently close to the desired spatial light pattern E_T so as to determine whether to calculate a third spatial light pattern.

24. The method of claim 1, further comprising low-pass filtering the first spatial light pattern.

25. The method of claim 24, wherein low-pass filtering comprises averaging the optical output across a plurality of areas of the light guide to smooth the first spatial light pattern.

26. The method of claim 1, wherein the desired spatial light pattern, E_T(x, y) comprises an array of values for a corresponding array of areas superimposed on the light guide.

27. The method of claim 26, wherein at least a portion of the light guide only partially overlaps a selected area, the E_T(x, y) value for the selected area being estimated based on the amount of overlap between the light guide and the selected area.