Inflatable decubitis mat with vent structures controlled by heat sensors

• US 7,278,179 B2
• Filed: 10/22/2003
• Issued: 10/09/2007
• Est. Priority Date: 10/23/2002
• Status: Expired due to Fees

• Current Assignee: TCAM Technologies Incorporated
• Original Assignee: TCAM Technologies Incorporated
• Inventors: Schneider, Edward T.
• Primary Examiner(s): Grosz; Alexander
• Application Number:
  US10/531,202
• Publication Number:
  US 20060010607A1
• Time in Patent Office: 1,448 Days
• Field of Search: 571/4, 571/3, 571/0, 565/53, 564/4, 560/0, 570/6, 565/4, 542/1, 542/3
• US Class Current: 5/714
• CPC Class Codes: A47C 27/083 with pressure control, e.g. with pressure sensors
• CPC Class Codes: A47C 27/10 with two or more independently-fillable chambers
• CPC Class Codes: A61G 2203/46 for temperature
• CPC Class Codes: A61G 7/05769 with inflatable chambers
• CPC Class Codes: A61G 7/05784 with ventilating means, e.g. mattress or cushion with ventilating holes or ventilators
• CPC Class Codes: F16K 15/147 the closure elements having specially formed slits or being of an elongated easily collapsible form
• CPC Class Codes: F16K 15/1825 for check valves with flexible valve members
• CPC Class Codes: F16K 31/002 actuated by temperature variation thermo-electric F16K31/025

Abstract

A decubitis mat includes a plurality of individual cells (16 which are pressurized by air. A polymer sensor/vent structure (20) is mounted on the top surface of each cell and defines a plurality of polymer filled channels (28) and a vent valve (26) which is biased to a closed position. As a body resting on the mat heats the polymer, it undergoes a phase change an expands, causing biasing forces (30) which bias the vent valve to open, permitting air in the cell to be released providing air flow to the body.

Claims

1. A mat comprising:

an array of individual, air filled bladders

a means responsive to body heat for adjusting contact pressure individually in the bladders, the heat responsive means including;

a heat sensor and vent structure mounted on an exposed surface of each bladder, said heat sensor adapted to alter the volume of air escaping through said vent structure.

2. The mat as set forth in claim 1, wherein the sensor vent structure includes a confined polymer which expands under body heal, expansion and contraction of the polymer controlling a vent valve.

3. The apparatus as set forth in claim 2, wherein the vent valve includes a vent orifice that passes a lower air flow in a closed state and a higher air flow in an open state.

4. The mat as set forth in claim 2, wherein the sensor vent structure includes a plurality of flexible, sealed channels, each channel containing the polymer, the channels deforming as the polymer heats and expands to urge the vent valve open.

5. The mat as set forth in claim 4, wherein as the polymer expands, the channels create tensile forces that expand in one dimension and contract in another.

6. The mat as set forth in claim 4, wherein the channels are curved tubular arrays which generate tensile stresses in a direction which urges the vent valve to open.

7. The mat as set forth in claim 2, wherein the polymer undergoes a phase change between 20-35°

C.

8. The mat as set forth in claim 7, wherein the phase change is a solid/liquid phase change, the polymer having minimal volume change with temperature in the solid state and the liquid state and undergoing significant volume change with the change in phase between the solid and liquid states.

9. The mat as set forth in claim 7, wherein the polymer has as sufficient heat capacity that the polymer changes from the solid phase to the liquid phase at a higher temperature than the polymer changes from the liquid phase back to the solid phase.

10. The mat as set forth in claim 1, further including an air supply which supplies air to the individual bladders.

11. The mat as set forth in claim 10, wherein the individual bladders, air supply lines, and metering orifices between the air supply lines and each bladder are formed of a thin flexible elastomeric material

12. The mat as set forth in claim 10, further including:

a layer of an air permeable, compressible material which overlays the sensor/vent constructions to help distribute air from the vents around contacting body portions.

13. The mat as set forth in claim 10, further including an overlaying layer of a compressible material whose heat transfer characteristics increase under compression and decrease under expansion.

14. The mat as set forth in claim 1, wherein the mat is incorporated into one of a mattress, a wheelchair seat, an airplane seat, and seating furniture.

15. A method of supporting a subject while reducing a potential for pressure ulcers, the method comprising:

supporting the subject on a plurality of air bladders;

pressurizing each of the air bladders;

sensing a temperature at a potential contact point on each bladder; and

,

responsive to the sensed temperature, adjusting a pressure in each bladder, inculding venting the bladders, the venting providing an air flow from the bladders along an underside of the subject to reduce pooled moisture.

16. The method according to claim 15, wherein the sensing step includes:

a polymer expanding as it is heated toward a subject temperature and contracting as it is cooled toward an air temperature in the bladders.

17. The method as set forth in claim 16, wherein the polymer undergoes a phase change between the air supply temperature and the body temperature.

18. The method as set forth in claim 16, wherein the polymer undergoes a phase change between 20-35°

C.

19. The method as set forth in claim 16, wherein the venting step includes:

biasing a normally closed vent valve open with the polymer as the polymer expands.

20. The method as set forth in claim 19, wherein as the polymer expands and vents the bladder, the bladder collapses and pulls away from the subject;

as the bladder pulls away from the subject it is cooled by the cooling air and the polymer contracts closing the vent valve; and

,

as the vent closes, the bladder re-inflates and expands.

21. The method as set forth in claim 20, wherein the polymer has a sufficient heat capacity that the cell over deflates before the vent valve closes and over inflates before the vent valve opens to create a massaging action.

22. The method as set forth in claim 20, further including:

overlaying the polymer layer with a material whose heat transfer characteristics improve with compression and diminish with expansion.

23. The method as set forth in claim 16, wherein the venting step includes:

biasing a vent valve from a state in which it passes a lower air flow to a state in which it passes a higher air flow as the polymer expands.