Surgical instrument for progressively stapling and incising tissue

• US 7,278,563 B1
• Filed: 04/25/2006
• Issued: 10/09/2007
• Est. Priority Date: 04/25/2006
• Status: Expired due to Fees

• Current Assignee: David T. Green
• Original Assignee: David T. Green
• Inventors: Green, David T.
• Primary Examiner(s): Smith; Scott A.
• Application Number:
  US11/410,346
• Publication Number:
  US 20070246508A1
• Time in Patent Office: 532 Days
• Field of Search: 227/176.1, 227/178.1, 227/180.1, 227/175.1, 227/19
• US Class Current: 227/180.1
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 17/32 Surgical cutting instruments A61B18/042 takes precedence; suture cutters A61B17/0467; instruments for ligaturing or cutting A61B17/128; instruments for rupturing the amniotic membrane A61B17/4208; specially adapted knives for eye surgery A61F9/0133
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft

Abstract

An instrument including a clamping jaw with an anvil defining an elongated slot and staple forming cups on opposing sides of the elongated slot. A housing rotatably mounts on the anvil and a pusher rotatably mounts within the housing. A handle actuates the clamping jaw from the open to the intermediate position by rotating the housing towards the clamping jaw. To move from the intermediate position to the closed position, the pusher rotates towards the anvil. A staple cartridge, disposed in the housing, includes a staple track for retaining two rows of staples on opposing sides of the elongated slot. Two staple drivers align with the distal most staples. The drivers slidably mount in the staple cartridge and couple to the pusher such that each staple driver forces a staple into the forming cups and, in turn, staples the body tissue as the pusher rotates from the intermediate to closed position. A knife rotatably mounts on the staple cartridge and couples to the pusher such that the knife passes into the elongated slot and, in turn, cuts the body tissue as the pusher rotates from the intermediate to closed position.

Claims

1. An instrument for stapling and cutting body tissue comprising:

a) a clamping jaw including an anvil, a housing rotatably mounted on the anvil, and a pusher rotatably mounted within the housing, wherein the anvil defines a slot and at least one pair of staple forming cups adjacent the slot;

b) a handle having a trigger operatively connected to the clamping jaw for actuating the clamping jaw; and

c) a staple cartridge within the housing, the staple cartridge including at least one staple aligned with the pair of forming cups, a driver slidably mounted in the staple cartridge, aligned with the at least one staple, and coupled to the pusher such that the driver forces the staple into the forming cups to staple the body tissue as the pusher rotates toward the anvil, and a knife rotatably mounted on the staple cartridge and coupled to the pusher such that the knife passes into the slot to cut the body tissue as the pusher rotates toward the anvil.

2. An instrument as recited in claim 1, further comprising an elongated body portion extending between the clamping jaw and handle.

3. An instrument as recited in claim 2, wherein the elongated body portion has means for articulating the clamping jaw.

4. An instrument as recited in claim 3, wherein the means for articulating includes a manual wheel rotatably mounted on the handle, a steering knuckle assembly intermediate the elongated body and clamping jaw, and a steering cable extending between the manual wheel and steering knuckle assembly for translating movement of the manual wheel into movement of the steering knuckle assembly.

5. An instrument as recited in claim 1, wherein the at least one staple is at an angle with respect to the slot and the knife.

6. An instrument as recited in claim 1, wherein the at least one pair of staple forming cups is two pairs of staple forming cups on opposing sides of the slot and the at least one staple is two rows of staples, wherein a single staple of each row aligns with the two pair of forming cups, respectively.

7. An instrument as recited in claim 1, further comprising a cable assembly, extending from the handle to the clamping jaw, for transmitting force applied to the trigger to fire the clamping jaw, the cable assembly including a clamping cable for rotating the housing toward the anvil and a staple/cut cable for rotating the pusher toward the anvil.

8. An instrument as recited in claim 7, wherein the cable assembly further includes guide tubes surrounding at least a portion of the clamping cable and the staple/cut cable.

9. An instrument as recited in claim 7, further comprising a firing linkage assembly between the trigger and cable assembly, the firing linkage assembly having:

two cam portions driven by the trigger, wherein each cam portion independently pivots at a lower end about a pin coupled to the handle, each cam portion forming cam tracks for slidably receiving a cam pin captured in the trigger such that each cam track moves independently; and

swing blocks pivotally mounted to each cam portion and coupling to the clamping cable and the staple/cut cable, respectively, such that actuation of the trigger causes movement of the cam portions and thereby tensioning of the clamping cable to rotate the housing to hold and flatten the body tissue, then tensioning of the staple/cut cable to rotate the pusher to cut and staple the body tissue.

10. An instrument for substantially simultaneously stapling and cutting body tissue comprising:

a) a fastening/cutting assembly including an anvil and a pusher rotatably mounted on the fastening and cutting assembly;

b) a handle operatively connected to the fastening/cutting assembly for rotating the pusher towards the anvil; and

c) a staple cartridge associated with the pusher including a plurality of staples, a first staple forming driver aligned with one of the staples, slidably mounted in the staple cartridge and coupled to the pusher, and a knife rotatably mounted on the staple cartridge and coupled to the pusher, wherein upon rotation of the pusher towards the anvil, the knife forms an incision in the body tissue and the first staple forming driver forms a staple in the body tissue adjacent the incision.

11. An instrument as recited in claim 10, further comprising a second staple forming driver, each staple forming driver defining an aperture,

wherein the pusher has two prongs coupling to the apertures of the staple forming drivers and a third prong coupling to a notch defined by the knife, and

wherein the plurality of staples form two rows, one staple of each row being aligned with the first and second staple forming drivers, respectively, such that as the pusher rotates towards the anvil, a staple is formed in the body tissue on opposing sides of the incision.

12. An instrument as recited in claim 11, wherein the anvil defines an elongated slot for receiving the knife and staple forming cups on opposing sides of the elongated slot.

13. An instrument as recited in claim 11, wherein the two prongs are chamfered to repeatedly and assuredly engage the apertures.

14. An instrument as recited in claim 10, further comprising a housing rotatably mounted on the anvil and partially surrounding the pusher for receiving the staple cartridge.

15. An instrument as recited in claim 10, wherein the housing and pusher independently rotate and as the housing rotates toward the anvil, the body tissue is secured therebetween.

16. An instrument for stapling and cutting body tissue comprising:

a) a clamping jaw including;

i) an anvil defining an elongated slot and staple forming cups on opposing sides of the elongated slot;

ii) a housing rotatably mounted on the anvil; and

iii) a pusher rotatably mounted within the housing;

b) a handle portion connected to the clamping jaw and including means for actuating the clamping jaw from an open position to an intermediate position by rotating the housing towards the clamping jaw to capture the body tissue therebetween, and for actuating the clamping jaw from the intermediate position to a closed position by rotating the pusher towards the anvil; and

c) a staple cartridge disposed in the housing and including;

i) a staple track for retaining two rows of staples, each row being laterally spaced from the elongated slot;

ii) two staple forming drivers, each staple forming driver aligned with the forming cups, the drivers being slidably mounted in the staple cartridge and coupled to the pusher such that each staple forming driver forces a single staple from each row into the forming cups and, in turn, staples the body tissue as the pusher rotates from the intermediate to the closed position; and

iii) a knife rotatably mounted on the staple cartridge and coupled to the pusher such that the knife passes into the elongated slot and, in turn, cuts the body tissue as the pusher rotates from the intermediate to the closed position.

17. An instrument as recited in claim 16, further comprising an elongated body portion extending between the clamping jaw and handle portion, the elongated body portion having means for articulating the clamping jaw.

18. An instrument as recited in claim 17, wherein the means for articulating is a steering knuckle assembly connected by a cable to a manual adjustment wheel mounted on the handle portion.

19. An instrument as recited in claim 16, wherein the means for actuating is:

a firing linkage assembly connected to a trigger in the handle portion; and

a cable assembly extending from the firing linkage assembly to the clamping jaw.

20. An instrument as recited in claim 16, further comprising a spring biased between the staples and a staple spring retainer for advancing the staples.

21. A surgical instrument for stapling and cutting body tissue comprising:

a) a handle assembly including an actuation handle mounted for pivotal movement relative to a stationary handle;

b) an elongated tubular body portion extending distally from the handle portion and defining a longitudinal axis;

c) a fastening assembly operatively associated with a distal end portion of the elongated tubular body portion and including;

i) an elongated anvil portion having laterally opposed staple forming surfaces at a distal end thereof;

ii) an elongated housing portion mounted for pivotal movement relative to the anvil portion between an open position and a closed position;

iii) a cartridge supported within the housing portion and carrying two laterally spaced apart longitudinally extending rows of staples, each row of staples having a staple pusher movably mounted at a distal end thereof for urging staples from the cartridge, the cartridge further carrying a cutting knife positioned between the laterally spaced apart rows of staples and mounted for pivotal movement about an axis extending at an angle to the staple rows; and

iv) a forked lever supported within the housing portion and mounted for pivotal movement relative to the cartridge, the lever having means for operatively engaging the staple pushers and means for operatively engaging the cutting knife; and

d) first and second actuation cables extending through the body portion between the handle assembly and the fastening assembly, wherein the first actuation cable is operatively connected to the housing portion of the fastening assembly and the second actuation cable is operatively connected to the forked lever of the fastening assembly, and wherein pivotal movement of the actuation handle relative to the stationary handle through a first distance causes the first actuation cable to move the housing portion from the open position spaced from the anvil portion to the closed position approximated with the anvil portion, and pivotal movement of the actuation handle through a second distance causes the second actuation cable to pivot the forked lever into the cartridge, whereby the staple pushers drive respective staples from the cartridge to be formed against the staple forming surfaces of the anvil portion, while the cutting blade pivots about its axis in a path running between the staples driven from the cartridge.

22. A surgical instrument as recited in claim 21, wherein the fastening assembly is mounted for movement relative to the body portion about an axis extending transverse to the longitudinal axis of the body portion.

23. A surgical instrument as recited in claim 22, further comprising means operatively associated with the handle assembly for selectively moving the fastening assembly through an arc relative to the body portion.

24. A surgical instrument as recited in claim 21, further comprising means for normally biasing the housing portion into the open position.

25. A surgical instrument as recited in claim 21, further comprising means for biasing the staples in a distal direction within staple supporting channels formed in the cartridge.

26. A surgical instrument as recited in claim 21, further comprising means for selectively moving the body portion about the longitudinal axis thereof relative to the handle assembly.

27. A surgical instrument as recited in claim 21, wherein the first and second actuation cables are operatively connected to a linkage mechanism disposed within the handle assembly and operated by the actuation handle.