Spray apparatus

• US 7,278,591 B2
• Filed: 08/13/2004
• Issued: 10/09/2007
• Est. Priority Date: 08/13/2004
• Status: Expired due to Fees

• Current Assignee: Moen, Inc. (Canada) (Fortune Brands Innovations, Inc.)
• Original Assignee: Moen, Inc. (Canada) (Fortune Brands Innovations, Inc.)
• Inventors: Clearman, Joseph H., Clearman, Jack F.
• Primary Examiner(s): Hwu; Davis D.
• Application Number:
  US10/917,691
• Publication Number:
  US 20060032945A1
• Time in Patent Office: 1,152 Days
• Field of Search: 239/380, 239/381, 239/214, 239/214.13, 239/214.15, 239/215.19, 239/214.21, 239/222, 239/589.1, 239/DIG.12
• US Class Current: 239/380
• CPC Class Codes: B05B 1/185 characterised by their outlet element; Mounting arrangements therefor
• CPC Class Codes: B05B 3/008 comprising a wobbling or nutating element, i.e. rotating about an axis describing a cone during spraying B05B3/0463 takes precedence
• CPC Class Codes: B05B 3/0418 comprising a liquid driven rotor, e.g. a turbine B05B3/0463, B05B3/0468 take precedence
• CPC Class Codes: B05B 3/0422 with rotating outlet elements
• CPC Class Codes: B05B 3/0459 the rotor axis not being parallel to the rotation axis of the outlet, e.g. being perpendicular thereto
• CPC Class Codes: B05B 3/16 driven or controlled by the liquid or other fluent material discharged, e.g. the liquid actuating a motor before passing to the outlet B05B3/0431, B05B3/0468, B05B3/0472 take precedence

Abstract

A spray apparatus includes a housing having a fluid inlet and a plurality of fluid outlets, and a turbine carried for rotary movement within the housing under fluid flow from the fluid inlet to one or more of the fluid outlets. An integrating member is preferably operatively coupled to the turbine for oscillatory movement relative to the housing under rotary movement of the turbine, and a plurality of tubes are each disposed in one of the fluid outlets for dispensing fluid from the housing. At least a subset of the plurality of tubes are operatively-coupled to the integrating member for coordinated movement of the coupled tubes in the respective plurality of fluid outlets.

Claims

1. A spray apparatus, comprising:

a housing having a fluid inlet and a plurality of fluid outlets;

a turbine carried for rotary movement within the housing under fluid flow from the fluid inlet to one or more of the fluid outlets, wherein the turbine has an eccentric member fixed for rotation with the turbine;

an integrating member operatively coupled to the eccentric member for oscillatory movement of the integrating member relative to the housing under rotary movement of the turbine;

a planar member sealingly mounted against rotation within the housing between the integrating member and the fluid inlet, the planar member comprising a plurality of orifices; and

a plurality of flexible tubes each disposed in one of the fluid outlets for dispensing fluid from the housing, each of the plurality of flexible tubes having an upstream portion affixed in one of the plurality of orifices and having a downstream portion operatively-engaging the integrating member for coordinated movement of the plurality of flexible tubes.

2. The spray apparatus of claim 1, wherein the oscillatory movement of the integrating member comprises at least one of circular, elliptical, and linear movement.

3. The spray apparatus of claim 1, wherein the integrating member is operatively coupled to the turbine for oscillatory movement within the housing under rotary movement of the turbine.

4. The spray apparatus of claim 1, wherein the flexible tubes comprise a natural polymer, a synthetic polymer, or a combination thereof.

5. The spray apparatus of claim 1, wherein the tubes are oriented with respect to one another in a configuration that is parallel, divergent, convergent, or a combination thereof.

6. The spray apparatus of claim 1, wherein the fluid inlet directs fluid towards the turbine in a direction selected from axial, radial, tangential, and combinations thereof.

7. The spray apparatus of claim 1, wherein at least a portion of the housing is substantially cylindrical.

8. The spray apparatus of claim 1, wherein the rotary movement of the turbine comprises spinning, nutating, or a combination thereof.

9. The spray apparatus of claim 8, wherein the nutating comprises a wobbling motion.

10. The spray apparatus of claim 1, wherein the turbine comprises a head having at least two angled or curved vanes on an upper surface thereof and being radially symmetrical.

11. The spray apparatus of claim 1, wherein:

the integrating member comprises a substantially central orifice; and

the turbine comprises;

a head having at least one angled or curved vane on an upper surface thereof; and

a shaft depending from the turbine head and extending at least partially through the planar member for fixing the eccentric member to the turbine.

12. The spray apparatus of claim 11, wherein the turbine shaft is disposed in an opening formed through a lower portion of the turbine head.

13. The spray apparatus of claim 12, wherein the turbine shaft is fixed for rotation with the turbine head.

14. The spray apparatus of claim 13, wherein the eccentric member is carried within the orifice of the integrating member.

15. The spray apparatus of claim 14, wherein the eccentric member is integral with the turbine head.

16. The spray apparatus of claim 13, wherein the planar member comprises a substantially central orifice within which the turbine shaft is carried for rotation.

17. The spray apparatus of claim 16, wherein the housing defines a flow passage for communicating with noncentral orifices of the planar member;

and

further comprising;

a valve assembly for directing fluid in the flow passage to a member selected from the group consisting of;

an outer sub-plurality of the noncentral orifices of the planar member;

an inner sub-plurality of the noncentral orifices of the planar member; and

a combination thereof.

18. The spray apparatus of claim 17, wherein the valve assembly comprises:

a stop valve having a movable stem for closing portions of the flow passage; and

an actuator for moving the stem as desired to direct the fluid flow.

19. The spray apparatus of claim 18, further comprising:

a flow diverter for removably covering the inner sub-plurality of noncentral orifices of the planar member, the flow diverter having a sloped rim about at least a portion thereof; and

wherein the movable valve stem is equipped with a plug, and a distal end, such that movement of the valve stem in a radially-inward direction results in the plug closing off a portion of the fluid passage communicating fluid to the outer sub-plurality of noncentral orifices of the planar member and the distal end engaging the sloped rim so as to remove the flow diverter from the inner sub-plurality of noncentral orifices of the planar member.

20. The spray apparatus of claim 19, wherein movement of the valve stem in a radially-inward direction results in the distal end engaging the sloped rim so as to remove the flow diverter from the inner sub-plurality of noncentral orifices of the planar member, prior to the plug closing off a portion of the fluid passage communicating fluid to the outer sub-plurality of noncentral orifices of the planar member.

21. The spray apparatus of claim 13, wherein the integrating member comprises stacked complementary upper and lower plates each having a plurality of slots therein, the slots of the upper plate overlying and being conversely oriented to respective slots of the lower plate so as to effect a plurality of common constricted slot areas through the upper and lower plates for engaging the respective flexible tubes by the extension of portions of the respective flexible tubes through the common slot areas, at least one of the complementary plates being rotatable with respect to the other of the complementary plates for moving the flexible tubes.

22. The spray apparatus of claim 21, wherein at least one of the complementary plates is rotatable with respect to the other of the complementary plates for moving the flexible tubes inwardly or outwardly with respect to the central axis.

23. The spray apparatus of claim 13, wherein the planar member further comprises a second plurality of orifices, wherein a second portion of tubes are not operatively-engaged to the integrating member, each of the second portion of tubes having an upstream portion affixed in one of the second plurality of orifices and a downstream portion that extends at least partially through one of the fluid outlets, such that fluid flowing into the fluid inlet is directed through the second portion of tubes via the second plurality of orifices.

24. The spray apparatus of claim 23, wherein the housing defines a flow passage for selectively communicating with the first and second plurality of orifices of the planar member;

and further comprising;

a valve assembly for directing fluid in the flow passage to a member selected from the group consisting of;

the first plurality of orifices of the second planar member;

the second plurality of orifices of the second planar member; and

a combination thereof.

25. The spray apparatus of claim 12, wherein the shaft is carried in the substantially central orifice of the integrating member such that the turbine is rotationally supported by the integrating member.

26. The spray apparatus of claim 11, wherein the turbine shaft is integrally formed with the turbine head.

27. The spray apparatus of claim 11, wherein the shaft is disposed for nutation within the orifice of the integrating member.

28. The spray apparatus of claim 11, wherein the eccentric member is carried about the shaft for rotation within the orifice of the integrating member, whereby spinning of the turbine about the axis of the shaft results in nutation of the turbine.

29. The spray apparatus of claim 11, wherein the shaft is a crankshaft having a first end portion mounted to the turbine head and a second end portion being axially offset from the axis of the shaft by a bend in the crankshaft to form the eccentric member.

30. The spray apparatus of claim 1, wherein:

the eccentric member has a sloping vertical profile; and

further comprising;

a means for adjusting the elevation of the integrating member relative to the eccentric member so as to induce engagement of the integrating member with varying elevations of the sloping vertical profile of the eccentric member, whereby the range of oscillatory movement of the integrating member resulting from rotation of the turbine may be adjusted.

31. The spray apparatus of claim 1, further comprising an additional planar member supported for limited rotation about the central axis within the housing, the additional planar member comprising a plurality of noncentral angularly-oriented slots for engaging portions of the respective flexible tubes intermediate the downstream and upstream portions thereof by the extension of the flexible tube portions through the plurality of noncentral slots of the third planar member, the additional planar member being rotatable with respect to the housing for moving the flexible tube portions.

32. The spray apparatus of claim 31, wherein the additional planar member is rotatable with respect to the housing for moving the flexible tube portions inwardly or outwardly with respect to the central axis.

33. The spray apparatus of claim 32, further comprising an actuator carried by the housing for rotating the additional planar member.

34. The spray apparatus of claim 1, further comprising an adjustable manifold disposed within the housing above the planar member for directing fluid from the inlet to a member selected from the group consisting of:

an outer sub-plurality of the noncentral orifices of the planar member;

an inner sub-plurality of the noncentral orifices of the planar member; and

a combination thereof.

35. The spray apparatus of claim 1, wherein the integrating member engages each of the flexible tubes at a similar location on each tube.

36. The spray apparatus of claim 35, wherein the engagement location is at or near a downstream portion of each flexible tube.

37. The spray apparatus of claim 35, wherein the engagement location is intermediate downstream and upstream portions of each flexible tube.

38. The spray apparatus of claim 1 wherein a downstream portion of each of the tubes extends at least partially through one of the outlets, and each of the outlets is equipped with an 0-ring through which a portion of each of the tubes intermediate the upstream and downstream portions is pivotally carried.

39. The spray apparatus of claim 38, further comprising a plurality of sleeves each fitted about one of the tubes intermediate the integrating member and the outlet through which the tube extends.

40. The spray apparatus of claim 1, wherein oscillating of the integrating member effects a coordinated oscillating of the downstream portion of each of the flexible tubes.

41. The spray apparatus of claim 40, wherein the oscillating of the downstream portion of each of the flexible tubes comprises at least one of circular, elliptical, and linear movement.

42. The spray apparatus of claim 41, wherein movement of downstream portions of the flexible tubes results in a generally conical fluid spray pattern for each flexible tube.

43. The spray apparatus of claim 1, wherein the flexible tubes are integrally formed with the integrating member.

44. The spray apparatus of claim 1, wherein the integrating member is planar.

45. The spray apparatus of claim 1, further comprising an actuator for restricting oscillatory movement of the integrating member so as to restrict movement of the flexible tubes.

46. The spray apparatus of claim 1,

further comprising a means for selectively pointing downstream end portions of the plurality of tubes.

47. The spray apparatus of claim 46, wherein

the pointing means comprises:

a set of spaced-apart protuberances on an outer surface of each of the coupled tubes defining a side recess between the protuberances, each of the flexible tubes being disposed in the noncentral orifices of the integrating member in such a manner that the integrating member is connected to the plurality of flexible tubes via the side recesses; and

an internally-threaded sleeve carried for rotation about an externally-threaded sidewall portion of the housing, the sleeve having an annular groove formed in an inner surface thereof within which the integrating member is circumferentially carried, whereby rotation of the sleeve induces vertical movement thereof that applies a vertical force to the flexible tubes at the respective side recesses.

48. The spray apparatus of claim 1, wherein the turbine comprises a head that is rotationally imbalanced.

49. A spray apparatus, comprising:

a housing having a fluid inlet;

a plurality of tubes for dispensing fluid from the housing;

an integrating member operatively coupled to at least a subset of the plurality of tubes for effecting coordinated movement of the coupled tubes in response to movement of the integrating member; and

an actuator for inducing movement of the integrating member, wherein the integrating member comprises a plurality of angularly-oriented slots for engaging portions of the respective coupled tubes intermediate the upstream and downstream portions thereof by the extension of the coupled tube portions through the plurality of angularly-oriented slots, the integrating member being rotatable by the actuator with respect to the housing for moving the coupled tube portions.

50. The spray apparatus of claim 49, wherein the actuator comprises a slidable lever extending through a slot in a side wall of the housing, the lever having an inner portion that engages the integrating member and an outer portion disposed outside the housing.