Signal processing technique for improved flame scanner discrimination

• US 7,280,891 B2
• Filed: 12/03/2004
• Issued: 10/09/2007
• Est. Priority Date: 12/11/2003
• Status: Active Grant

• Current Assignee: ABB Incorporated (ABB Limited)
• Original Assignee: ABB Incorporated (ABB Limited)
• Inventors: Chase, Paul H., Niziolek, James M., Rossano, Gregory F., Grayson, Terry M.
• Primary Examiner(s): Bahta; Kidest
• Application Number:
  US11/003,565
• Publication Number:
  US 20050130087A1
• Time in Patent Office: 1,040 Days
• Field of Search: 700/209, 700/282, 700/275, 700/274, 700/211, 700/210, 700/272, 700/50, 700/266, 299/300, 110/185, 110/190, 250/372, 250/554, 250/578, 126/19.5, 126/345, 219200-553, 431/79, 431/75, 431/12, 431/76, 431/14, 340/578, 340/577, 340/579, 356/326, 534/78, 531/41
• US Class Current: 700/275
• CPC Class Codes: F23N 2229/00 Flame sensors
• CPC Class Codes: F23N 2229/08 detecting flame flicker
• CPC Class Codes: F23N 2229/16 using two or more of the same types of flame sensor
• CPC Class Codes: F23N 5/082 using electronic means

Abstract

A signal processing technique that allows the flame signal from a first source of flame and the flame signal from a second source of flame to be discriminated from each other when only both the first and second flame signals are viewed by the same flame scanner. The signal from the flame scanner is processed to enhance one or more of the attributes associated with the first flame and is simultaneously processed to enhance one or more attributes associated with the second flame.

Claims

1. A method to discriminate flame between a first flame having an associated first flame attribute and a second flame having an associated second flame attribute, wherein said first and second flames are different and said first and second flame attributes are different, said first and second flames being viewed by a single flame scanner and said flame scanner producing a flame signal indicative of said first and second flames, the method comprising:

simultaneously processing said flame signal to enhance said first flame attribute and to enhance said second flame attribute;

determining when said enhanced first flame attribute exceeds an associated predetermined threshold; and

determining when said enhanced second flame attribute exceeds an associated predetermined threshold.

2. The method of claim 1 further comprising operating a trip relay associated with said first flame when said enhanced first flame attribute is determined to exceed said associated predetermined threshold.

3. The method of claim 1 further comprising operating a trip relay associated with said second flame when said enhanced second flame attribute is determined to exceed said associated predetermined threshold.

4. The fossil fuel fired steam generator of claim 3 further comprising a trip relay associated with said source of said first flame and a trip relay associated with said source of said second flame.

5. The method of claim 1, wherein said first flame attribute comprises a high flame flicker frequency, and wherein said second flame attribute comprises a low flame flicker frequency.

6. The method of claim 5, wherein said first flame is an oil flame and said second flame is a coal flame.

7. The method of claim 1, wherein the step of simultaneously processing said flame signal comprises processing said flame signal in a first programmable filter and processing said flame signal in a second programmable filter, and wherein each of said first and second programmable filters comprises an adjustable frequency algorithm and a digital filter that filters said flame signal for intensity.

8. The method of claim 7, wherein said processing of said flame signal in said first programmable filter comprises enhancing a high flame flicker frequency and suppressing a low flame flicker frequency, and wherein said processing of said flame signal in said second programmable filter comprises enhancing said low flame flicker frequency and suppressing said high flame flicker frequency.

9. A fossil fuel fired steam generator comprising:

a source for producing a first flame, said first flame having a first flame attribute;

a source for producing a second flame, said second flame having a second flame attribute, said second flame being different from said first flame and said second flame attribute being different from said first flame attribute;

a flame scanner for viewing both said source of said first flame and said source of said second flame and producing a flame signal indicative of said first flame and of said second flame;

means for simultaneously processing said flame signal to enhance said first flame attribute and to enhance said second flame attribute; and

means for determining when said enhanced first flame attribute exceeds an associated predetermined threshold and when said enhanced second flame attribute exceeds an associated predetermined threshold.

10. The fossil fuel fired steam generator of claim 9, wherein said first flame attribute comprises a high flame flicker frequency, and wherein said second flame attribute comprises a low flame flicker frequency.

11. The fossil fuel fired steam generator of claim 10, wherein said first flame is an oil flame and said second flame is a coal flame.

12. The fossil fuel fired steam generator of claim 9, wherein said means for simultaneously processing said flame indicative signal comprises first and second programmable filters, and wherein each of said first and second programmable filters comprises an adjustable frequency algorithm and a digital filter that filters said flame indicative signal for intensity.

13. The fossil fuel fired steam generator of claim 12, wherein said first programmable filter enhances a high flame flicker frequency and suppresses a low flame flicker frequency, and wherein said second programmable filter enhances said low flame flicker frequency and suppresses said high flame flicker frequency.