Sensing film material

• US 7,281,407 B2
• Filed: 06/16/2005
• Issued: 10/16/2007
• Est. Priority Date: 01/11/2003
• Status: Expired due to Fees

• Current Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Original Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Inventors: Care, Ian C D
• Primary Examiner(s): Williams; Hezron
• Assistant Examiner(s): FRANK, RODNEY T
• Application Number:
  US11/153,424
• Publication Number:
  US 20050248356A1
• Time in Patent Office: 852 Days
• Field of Search: 73/10
• US Class Current: 73/10
• CPC Class Codes: G01B 7/06 for measuring thickness measuring during the manufacture of coatings C23C14/54
• CPC Class Codes: G01M 3/025 Details with respect to the testing of engines or engine parts
• CPC Class Codes: G01M 3/16 using electric detection means G01M3/045, G01M3/06, G01M3/12, G01M3/20, G01M3/24, G01M3/26 take precedence
• CPC Class Codes: G01M 3/186 for containers, e.g. radiators
• CPC Class Codes: G01N 27/07 Construction of measuring vessels; Electrodes therefor
• CPC Class Codes: G01N 27/226 Construction of measuring vessels; Electrodes therefor
• CPC Class Codes: G01N 33/28 Oils , i.e. hydrocarbon liquids edible oils or edible fats G01N33/03

Abstract

A sensor 30 has first and second electrodes 32A, 32B spaced to define a gap 34 therebetween. The electrodes are formed on a substrate which can be covered with a film of material. The width of the gap 34 is different at different positions on the electrodes 32. This results in a sensing characteristic which can be made substantially linear, without sensitivity varying with film thickness, which arises from the use of a constant gap width. The sensor can be used to detect or measure film or liquid layer thickness, or solid material deposition.

Claims

1. A film thickness sensor for sensing a property of a film of material, the sensor comprising first and second electrodes spaced to define a gap therebetween, the film of material being located within the gap, during use, characterised in that the width of the gap is different at different positions on the electrode members whereby the sensing characteristics of the sensor are different at different positions on the electrode members.

2. A sensor according to claim 1, wherein the width of the gap varies substantially continuously.

3. A sensor according to claim 1, wherein the width of the gap changes in step fashion at one or more discontinuities.

5. A sensor according to claim 1, wherein the electrodes are generally elongate.

6. A sensor according to claim 1, wherein the electrodes are interdigitated fingers, the gap width being different at different positions along each finger.

7. A sensor according to claim 6, wherein the interdigitated fingers form a repeating pattern.

8. A sensor according to claim 1, wherein the electrodes are generally curved to define a curved gap therebetween.

9. A sensor according to claim 8, wherein the electrodes form inner and outer closed curves, the gap forming a continuous curve therebetween.

12. A sensor according to claim 1, further comprising control means operable to take measurements from the electrodes, across the gap, and to deduce the film property therefrom.

13. A sensor according to claim 12, wherein the control means is operable at a plurality of frequencies.

16. A sensor according to claim 1, wherein the control means is operable to sense one or more of the resistance, reactance, capacitance, conductance or impedance between the electrodes.

17. A machine incorporating a sensor as claimed in claim 1.

18. A machine according to claim 17, wherein the sensor is formed at a surface of the machine, the film of material being on the surface, during use of the machine, whereby the sensor is covered by the film, which spans the gap.

4. A sensor for sensing a property of a film of material, the sensor comprising first and second electrodes spaced to define a gap therebetween, the film of material being located within the gap, during use, characterised in that the width of the gap is different at different positions on the electrode members whereby the sensing characteristics of the sensor are different at different positions on the electrode members, wherein the width of the gap varies to create a substantially linear output characteristic for the sensor, in response to changes in the property being sensed.

10. A sensor for sensing a property of a film of material, the sensor comprising first and second electrodes spaced to define a gap therebetween, the film of material being located within the gap, during use, characterised in that the width of the gap is different at different positions on the electrode members whereby the sensing characteristics of the sensor are different at different positions on the electrode members wherein the thickness of at least one electrode is different at different positions on the electrode.

11. A sensor for sensing a property of a film of material, the sensor comprising first and second electrodes spaced to define a gap therebetween, the film of material being located within the gap, during use, characterised in that the width of the gap is different at different positions on the electrode members whereby the sensing characteristics of the sensor are different at different positions on the electrode members, wherein the electrodes are mounted to be adjustably positioned relative to one another, to allow the gap widths to be changed.

14. A sensor for sensing a property of a film of material, the sensor comprising first and second electrodes spaced to define a gap therebetween, the film of material being located within the gap, during use, characterised in that the width of the gap is different at different positions on the electrode members whereby the sensing characteristics of the sensor are different at different positions on the electrode members wherein the sensor further comprises control means operable to take measurements from the electrodes, across the gap, and to deduce the film property therefrom wherein the control means is operable at a plurality of frequencies, wherein the or one of the operating frequencies of the voltage source is DC.

15. A sensor for sensing a property of a film of material, the sensor comprising first and second electrodes spaced to define a gap therebetween, the film of material being located within the gap, during use, characterised in that the width of the gap is different at different positions on the electrode members whereby the sensing characteristics of the sensor are different at different positions on the electrode members wherein the sensor further comprises control means operable to take measurements from the electrodes, across the gap, and to deduce the film property therefrom wherein the control means is operable at a plurality of frequencies, wherein the control means is operable to combine measurements to eliminate at least one frequency-dependent component of the property being sensed.