Electromagnetic relay

• US 7,283,026 B2
• Filed: 01/30/2006
• Issued: 10/16/2007
• Est. Priority Date: 01/31/2005
• Status: Expired due to Fees

• Current Assignee: Fujitsu Component Limited (Fujitsu Limited)
• Original Assignee: Fujitsu Component Limited (Fujitsu Limited)
• Inventors: Saso, Hirofumi, Nakamura, Akihiko, Aoki, Shigemitsu
• Primary Examiner(s): Barrera; Ramon M.
• Application Number:
  US11/341,589
• Publication Number:
  US 20060181380A1
• Time in Patent Office: 624 Days
• Field of Search: 335 78- 86, 335/202
• US Class Current: 335/78
• CPC Class Codes: H01H 50/043 Details particular to miniaturised relays H01H50/042 takes precedence
• CPC Class Codes: H01H 50/26 Parts movable about a knife edge
• CPC Class Codes: H01H 50/60 moving contact being rigidly combined with movable part of magnetic circuit for polarised relays H01H51/2254, H01H51/2281
• CPC Class Codes: H01H 50/646 intermediate part being a blade spring
• CPC Class Codes: H01H 9/40 Multiple main contacts for the purpose of dividing the current through, or potential drop along, the arc

Abstract

An electromagnetic relay including a base, an electromagnet fitted to the base, and a contact section operable to open or close with an operation of the electromagnet. The base includes a retaining face firstly contacting with the yoke of the electromagnet, in an action of fitting the electromagnet to the base, and retaining the electromagnet at a predetermined height on the base as seen in a direction of the coil center axis of the electromagnet. The base also includes a guide face slidably engaged with the yoke, by shifting the yoke along the retaining face, and guiding the electromagnet in a fitting direction intersecting with the coil center axis. The retaining face and the guide face cooperate with each other to fixedly support the electromagnet at a predetermined fitting position on the base.

Claims

1. An electromagnetic relay comprising:

a base;

an electromagnet fitted to said base; and

a contact section fitted to said base and operable to open or close with an operation of said electromagnet;

wherein said electromagnet includes;

a bobbin;

a coil having a center axis and wound and supported on said bobbin;

an iron core incorporated into said bobbin and disposed along said center axis of said coil; and

a yoke extending from said iron core to an outside of said bobbin and said coil;

wherein said base includes;

a retaining face firstly contacting with at least one of said yoke and said bobbin, in an action of fitting said electromagnet to said base, and retaining said electromagnet at a predetermined height on said base as seen in a direction of said center axis of said coil; and

a guide face slidably engaged with said at least one of said yoke and said bobbin, by shifting said at least one of said yoke and said bobbin along said retaining face, and guiding said electromagnet in a fitting direction intersecting with said center axis;

said retaining face and said guide face cooperating with each other to fixedly support said electromagnet at a predetermined fitting position on said base.

2. An electromagnetic relay as set forth in claim 1, wherein said base is provided with a groove defined between said retaining face and said guide face, said groove straightly extending in said fitting direction and slidably receiving at least one of an outer periphery of said yoke and an outer periphery of said bobbin.

3. An electromagnetic relay as set forth in claim 1, wherein said electromagnet further includes a coil terminal carried on said bobbin, said coil terminal being provided with a lead portion extending generally parallel to said center axis of said coil and projecting outside of said base;

and wherein said base includes a through hole receiving said lead portion of said coil terminal, said through hole being shaped to receive said lead portion by shifting said electromagnet relatively to said base in a direction intersecting with said fitting direction and to permit said electromagnet to be shifted in said fitting direction with said lead portion received in said through hole, during said action of fitting said electromagnet to said base.

4. An electromagnetic relay as set forth in claim 1, wherein said electromagnet further includes a coil terminal carried on said bobbin, said coil terminal being provided with a wire-end tying portion extending in a direction intersecting with said center axis of said coil and projecting outside of said bobbin;

and wherein said base includes a recess receiving said wire-end tying portion of said coil terminal.

5. An electromagnetic relay as set forth in claim 1, wherein said base includes an abutment face abutted against said bobbin and locating said electromagnet at said fitting position.

6. An electromagnetic relay as set forth in claim 1, further comprising an armature arranged between said electromagnet and said contact section, said armature being driven by said electromagnet and operating said contact section to open or close;

wherein said contact section includes a stationary contact member having a stationary contact and fixedly supported on said base and a movable contact-spring member having a movable contact and supported on said yoke, said movable contact-spring member being attached to said armature and elastically displacing said movable contact while accompanying a movement of said armature.

7. An electromagnetic relay as set forth in claim 6, wherein said movable contact-spring member is provided with a first attachment portion defined adjacent to said movable contact and attached to said armature, a second attachment portion extending in a direction intersecting with said first attachment portion and attached to said yoke, an elastic hinge portion extending between said fist attachment portion and said second attachment portion, and a movable-contact lead portion extending from said second attachment portion generally parallel to said center axis of said coil at a side opposite to said elastic hinge portion and projecting outside of said base;

and wherein said base is provided with a notch receiving said movable-contact lead portion of said movable contact-spring member and shaped to permit said electromagnet to be shifted in said fitting direction.

8. An electromagnetic relay as set forth in claim 7, further comprising a casing accommodating said electromagnet and said contact section and fitted to said base, said casing being provided with a projection received in said notch of said base at a position adjacent to said movable-contact lead portion of said movable contact-spring member.

9. An electromagnetic relay as set forth in claim 6, wherein said stationary contact member is provided with an attachment portion defined adjacent to said stationary contact and attached to said base and a stationary-contact lead portion extending from said attachment portion generally parallel to said center axis of said coil at a side opposite to said stationary contact and projecting outside of said base, said attachment portion including a main part defined adjacent to said stationary-contact lead portion and a catch defined at a distal end and oppositely spaced from said main part;

and wherein said base is provided with a slit receiving said catch of said stationary contact member in a press-fit manner and a rib formed locally on an outer face of an outer wall defining said slits to be abutted against said main part of said stationary contact member under pressure.

10. An electromagnetic relay as set forth in claim 9, wherein said stationary contact member is further provided with an auxiliary attachment portion defined adjacent to said stationary contact at a position away from said attachment portion and attached to said bobbin.

11. An electromagnetic relay as set forth in claim 6, wherein a position of said stationary contact and a position of an end face of said iron core, opposing to said armature, are determined with reference to said retaining face of said base.

12. An electromagnetic relay as set forth in claim 6, wherein said stationary contact member is attached to said base by insert molding.