Needle having multiple electrodes

• US 7,283,866 B2
• Filed: 05/17/2005
• Issued: 10/16/2007
• Est. Priority Date: 05/18/2004
• Status: Active Grant

• Current Assignee: Natus Medical Incorporated
• Original Assignee: Hatch Limited (Hatchcos Holdings Limited)
• Inventors: Kurtz, Ronald Leon, Mumford, John Robert
• Primary Examiner(s): Hindenburg; Max
• Assistant Examiner(s): SMITH, FANGEMONIQUE A
• Application Number:
  US11/130,222
• Publication Number:
  US 20050261602A1
• Time in Patent Office: 882 Days
• Field of Search: 600/547, 600/374, 600/407, 600/585, 604/274, 604/280, 606/41
• US Class Current: 600/546
• CPC Class Codes: A61B 2562/125 characterised by the manufacture of electrodes
• CPC Class Codes: A61B 5/296 for electromyography [EMG]
• CPC Class Codes: A61B 5/6848 Needles
• CPC Class Codes: Y10T 29/49002 Electrical device making
• CPC Class Codes: Y10T 29/53204 Electrode

Abstract

Embodiments of the invention generally relate to needles having more than one electrode and which are particularly suited for use in electromyography. One embodiment relates to a tripolar needle having three concentric electrodes. The tripolar needle is formed by providing a needle blank having first and second concentric electrodes and forming a third concentric electrode around the needle blank. The tripolar needle has an outer diameter which is substantially constant along the shaft of the needle, except at the tip, where the needle is sharpened.

Claims

1. An electromyopraphic needle comprising:

a shaft having a distal sharpened tip portion;

first, second and third concentrically arranged electrodes;

first and second insulation layers for separating the first and second electrodes and the second and third electrodes, respectively; and

wherein the shaft has a substantially constant outer diameter proximally of and adjacent to the distal tip portion of the needle and wherein the third electrode is distanced from the distal tip portion and at least partly defines the outer diameter of the shaft proximally of and adjacent to the distal tip portion.

2. The needle of claim 1, wherein the first, second and third electrodes are respective active, reference and ground electrodes during electromyography.

3. The needle of claim 1, wherein the third electrode is at least partially exposed along a substantial length of the shaft.

4. The needle of claim 3, wherein the first and second concentric electrodes are at least partially exposed in the distal tip portion.

5. The needle of claim 4, wherein the distal tip portion is substantially conically shaped.

6. The needle of claim 4, wherein the distal tip portion is substantially frusto-conically shaped.

7. The needle of claim 4, wherein the distal tip portion is beveled.

8. The needle of claim 1, wherein an outer diameter of the needle is between 0.3 millimeters to 0.65 millimeters.

9. The needle of claim 1, wherein the outer diameter of the third electrode is substantially the same as an outer-most diameter of the needle.

10. The needle of claim 1, wherein the first electrode forms a central core of the needle.

11. The needle of claim 10, wherein the first electrode comprises biocompatible material selected from the group consisting of:

platinum, platinum-iridium and a platinum alloy.

12. The needle of claim 10, wherein a diameter of the first electrode is between 0.025 millimeters and 0.1 millimeters.

13. The needle of claim 10, wherein an outermost diameter of the second electrode is between 0.3 millimeters to 0.65 millimeters.

14. The needle of claim 10, wherein the second electrode comprises a biocompatible material selected from the group consisting of:

stainless steel, platinum, platinum-iridium, silver, platinum alloy, silver alloy, gold and gold alloy.

15. The needle of claim 10, wherein the second electrode has an intermediate outer diameter proximal of the distal tip portion.

16. The needle of claim 15, wherein the intermediate outer diameter is between 0.2 millimeters and 0.55 millimeters.

17. The needle of claim 10, wherein the third electrode has a radial thickness of between 0.25 micrometers and 0.4 millimeters.

18. The needle of claim 10, wherein the third electrode comprises a biocompatible material selected from the group consisting of:

stainless steel, platinum, platinum-iridium, silver, platinum alloy, silver alloy, gold and gold alloy.

19. The needle of claim 1, wherein an angle of the distal tip portion relative to a longitudinal axis of the needle is between 5°

and 25°

.

20. The needle of claim 19, wherein the angle is about 15°

.

21. The needle of claim 10, wherein the second electrode has an exposed frustoconical surface at the distal tip portion.

22. The needle of claim 21, wherein the first electrode has an exposed conical or frustoconical surface at the distal tip portion.

23. Use of the needle of claim 1 for electromyography.

24. An electromyoaraphic needle comprising:

a shaft having a sharpened distal tip portion;

first, second and third concentrically arranged electrodes, the first electrode forming a core of the needle at least at the tip portion;

at least one insulation layer separating the first, second and third electrodes; and

wherein the third electrode at least partly defines an outer diameter of the shaft proximally of the distal tip portion and the second electrode has an exposed frustoconical surface at the distal tip portion.

25. The needle of claim 24, wherein the first electrode has an exposed conical or frustoconical surface at the distal tip portion.

26. The needle of claim 24, wherein the distal tip portion is substantially conically or frusto-conically shaped.

27. The needle of claim 24, wherein an outer diameter of the needle is between 0.3 millimeters to 0.65 millimeters.

28. The needle of claim 24, wherein a diameter of the first electrode is between 0.25 millimeters and 0.1 millimeters.

29. The needle of claim 24, wherein an outermost diameter of the second electrode is between 0.3 millimeters and 0.65 millimeters.

30. The needle of claim 24, wherein the second electrode has an intermediate outer diameter proximal of the distal tip portion.

31. The needle of claim 30, wherein the intermediate outer diameter is between 0.2 millimeters and 0.55 millimeters.

32. The needle of claim 24, wherein the third electrode has a radial thickness of between 0.25 micrometers and 0.4 millimeters.

33. The needle of claim 24, wherein the first, second and third electrodes are respective active, reference and ground electrodes during electromyography.

34. The needle of claim 24, wherein an angle of the distal tip portion relative to a longitudinal axis of the needle is between 5°

and 25°

.

35. The needle of claim 34, wherein the angle is about 15°

.

36. Use of the needle of claim 24 for electromyography.