Hand-supportable semi-automatic digital imaging-based bar code symbol reading system realized upon a multi-tier modular software platform

• US 7,284,705 B2
• Filed: 07/30/2004
• Issued: 10/23/2007
• Est. Priority Date: 11/13/2003
• Status: Active Grant

• Current Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Original Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Inventors: Zhu, Xiaoxun, Knowles, C. Harry, Au, Ka Man, Liu, Yong, Liu, Liang, Schmidt, Mark, Ghosh, Sankar, Kotlarsky, Anatoly, Tao, Xi, Zhang, Wenhua, Amundsen, Thomas, Hou, Rui, Russell, Garrett, Byun, Sung, Yu, Hongpeng, Bonanno, John, Schnee, Michael, Spatafore, Pasqual
• Primary Examiner(s): Kim; Ahshik
• Application Number:
  US10/909,270
• Publication Number:
  US 20050103867A1
• Time in Patent Office: 1,180 Days
• Field of Search: 235/472.01, 235/462.01, 235/462.08, 235/462.22, 235/462.24, 235/462.42
• US Class Current: 235/472.01
• CPC Class Codes: G06K 7/10732 Light sources
• CPC Class Codes: G06K 7/10851 Circuits for pulse shaping, amplifying, eliminating noise signals, checking the function of the sensing device basic electronic circuitry H03
• CPC Class Codes: G06K 7/10881 constructional details of hand-held scanners

Abstract

A hand-supportable semi-automatic digital imaging-based bar code symbol reading system comprises: an automatic object presence detection subsystem; a multi-mode image formation and detection subsystem having narrow-area and wide area image capture modes of operation; a multi-mode LED-based illumination subsystem having narrow-area and wide area illumination modes of operation; an automatic light exposure measurement and illumination control subsystem; an image capturing and buffering subsystem; a multi-mode image-processing bar code symbol reading subsystem; an input/output subsystem; a manually-actuatable trigger switch; and a system control subsystem for controlling the subsystems. The digital imaging-based bar code reading system employs a three-tier modular software architecture for carrying out its image-processing based bar code symbol reading operations. The three-tier software architecture comprises an application layer, a system core layer, and an operating system (OS) layer.

Claims

1. A hand-supportable semi-automatic digital imaging-based bar code symbol reading system having a working range, and comprising:

a housing supporting a manually-actuatable trigger switch for producing a control activation signal when said manually-actuatable trigger switch is manually actuated;

(A) a first board disposed within said housing and supporting the implementation of one or more of the subsystems identified below;

(1) a multi-mode image formation and detection subsystem having image formation optics for producing a field of view (FOV) upon an object to be imaged and an area-type image sensing array for detecting imaged light reflected off the object during illumination operations in either (i) a narrow-area image capture mode in which a few central rows of pixels on said area-type image sensing array are enabled, or (ii) a wide-area image capture mode in which substantially all rows of said area-type image sensing array are enabled;

(2) a multi-mode LED-based illumination subsystem for producing fields of narrow-area and wide-area narrow-band illumination within said FOV during narrow-area and wide-area image capture modes, respectively; and

(3) an image capturing and buffering subsystem for capturing and buffering a digital image detected by said multi-mode image formation and detection subsystem; and

(B) a second board disposed within said housing and supporting the implementation of one or more of the subsystems identified below;

(4) a multi-mode image-processing based bar code symbol reading subsystem for processing said digital image captured and buffered by said image capturing and buffering subsystem and reading 1D and 2D bar code symbols graphically represented in said captured digital image; and

(5) an input/output subsystem for outputting processed image data to an external host system or other information receiving or responding device; and

(C) a system control subsystem, implemented on either said first or second board, or an independent board, for controlling and coordinating the operation of said subsystems, and responding to said control activation signal;

wherein said multi-mode image-processing based bar code symbol reading subsystem employs a three-tier software architecture for carrying out its image-processing based bar code symbol reading operations; and

wherein said three-tier software architecture comprises an application layer, a system core layer, and an operating system (OS) layer.

2. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 1, wherein said first board further supports the implementation of:

an automatic object presence and range detection subsystem for producing an object detection field that spatially overlaps said FOV along a substantial portion of said working range, and detecting the presence of an object within a far or near portion of said FOV; and

an automatic light exposure measurement and illumination control subsystem for controlling the operation of said multi-mode LED-based illumination subsystem.

3. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 1, wherein software modules associated with said three-tier software architecture comprises:

(1) a main task module, a secondary task module, an application events manager module, a user commands table module, and a command handler module residing with said application layer;

(2) a tasks manager module, an events dispatcher module, an input/output manager module, a user commands manager module, a timer subsystem module, an input/output subsystem module, and a memory control subsystem module residing with said system core layer; and

(3) a linux kernal module, a linux file system module, and device drivers modules residing within said OS layer.

4. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 3, wherein said events dispatcher module provides a means for signaling and delivering events to said application events manager module, including the starting of a new task, stopping a currently running task, doing something, or doing nothing and ignoring the event.

5. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 4, wherein said events dispatcher module dispatches system-defined events selected from the group consisting of:

a first system defined event which signals the completion of system start-up;

a second system defined event which signals the timeout of a logical timer;

a third system defined event which signals that the unexpected input data is available;

a fourth system defined event which signals that the user pulled said manually-actuatable trigger switch;

a fifth system defined event which signals that the user released said trigger switch;

a sixth system defined event which signals that the object is positioned under said bar code symbol reading system;

a seventh system defined event which signals that the object is removed from the field of view of said bar code symbol reading system;

an eighth system defined event which signals the end of the task execution; and

a ninth system defined event which signals the aborting of a task during execution.

6. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 3, wherein said tasks manager module provides a means for executing and stopping application specific tasks.

7. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 3, wherein said input/output manager module runs in the background and monitors activities of external devices and user connections, and signals appropriate events to the application layer.

8. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 3, wherein said input/output subsystem module provides a means for creating and deleting input/output connections, and communicating with external systems and devices.

9. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 3, wherein said timer subsystem module provides a means for creating, deleting, and utilizing logical timers.

10. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 3, wherein said memory control subsystem module provides an interface for managing the thread-level dynamic memory, fully compatible with standard dynamic memory management functions, as well as a means for buffering collected data.

11. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 3, wherein the user commands manager module provides a standard way of entering user commands, and executing application modules responsible for handling the same.

12. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 3, wherein the device driver modules comprise:

trigger switch drivers for establishing a connection with said manually-actuated trigger switch,

an image acquisition driver for implementing image acquisition functionality aboard said hand-supportable semi-automatic digital imaging-based bar code symbol reading system, and

an IR device driver, for implementing object detection functionality aboard said hand-supportable semi-automatic digital imaging-based bar code symbol reading system.

13. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 3, wherein when the user points the hand-supportable semi-automatic digital imaging-based bar code reading system towards a bar code symbol, the IR device driver detects that object within the field of view, and then wakes up the input/output manager module at said system core layer.

14. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 3, wherein upon detecting an object, said input/output manager module posts a detect object event to said events dispatcher module.

15. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 14, wherein, in response to detecting an object, said events dispatcher module passes said detect object event to said application layer.

16. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 15, wherein upon receiving said detect object event at said application layer, said application events manager module executes an event handling routine which activates a narrow-area illumination array associated with said multi-mode LED-based illumination subsystem, and executes said secondary task module.

17. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 16, wherein when the user pulls said manually-actuatable trigger switch while said secondary task module is executing, said trigger device driver wakes up said input/output manager at said system core layer.

18. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 17, wherein, in response to waking up, said input/output manager module posts a trigger-activated event to said events dispatcher module.

19. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 18, wherein said events dispatcher module passes on said trigger-activated event to said application events manager module at said application layer.

20. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 19, wherein said application events manager module responds to said trigger-activated event by invoking a handling routine within said task manager module at said system core layer which deactivates the narrow-area illumination array associated with said multi-mode illumination subsystem, cancels said secondary task module, and executes said main task module.

21. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 20, wherein operations are carried out when said main task is executed within said application layer.

22. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 21, wherein operations are carried out when the data output procedure, called in said main task module, is executed within said input/output subsystem module in said application layer.

23. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 21, wherein decoded symbol character data is sent from the said input/output subsystem module to the device drivers module within said OS layer.

24. The hand-supportable semi-automatic digital imaging-based bar code symbol reading system of claim 3, wherein during execution of said main task module, a method of illumination control is used which illuminates a detected object with a field of wide-area narrow-band illumination in a manner which substantially reduces specular-type reflection of narrow-band illumination at said area-type image sensing array.