Method of purifying propylene oxide

• US 7,285,187 B2
• Filed: 02/07/2003
• Issued: 10/23/2007
• Est. Priority Date: 02/15/2002
• Status: Expired due to Term

• Current Assignee: Sumitomo Chemical Company Limited
• Original Assignee: Sumitomo Chemical Company Limited
• Inventors: Nakayama, Toshio, Shinohara, Koji, Oku, Noriaki
• Primary Examiner(s): Manoharan; Virginia
• Application Number:
  US10/504,548
• Publication Number:
  US 20050092593A1
• Time in Patent Office: 1,719 Days
• Field of Search: 203/3, 203/68, 203/100, 203/98, 203/64, 549/541
• US Class Current: 203/3
• CPC Class Codes: C07D 301/32 Separation; Purification

Abstract

A process for purifying propylene oxide characterized by subjecting a liquid reaction mixture containing propylene oxide, and water, hydrocarbons and oxygen-containing organic compounds as impurities obtained by reacting cumene hydroperoxide with propylene to extractive distillation using an extractant of a hydrocarbon having 7 to 20 carbon atoms with an extractive distillation column, and controlling a concentration of propylene glycol in the extractant supplied to the extractive distillation column to 20% by weight or less.

Claims

1. A process for purifying propylene oxide, which comprises:

subjecting a liquid reaction mixture containing propylene oxide obtained by a reaction of cumene hydroperoxide with propylene, and water, hydrocarbons and oxygen-containing organic compounds as impurities to extractive distillation using a linear or branched saturated or unsaturated hydrocarbon having 7 to 20 carbon atoms as an extractant, with an extractive distillation column,

recycling the extractant after separating propylene oxide and then purifying for separating the impurities, and

controlling a concentration of propylene glycol contained in the extractant supplied into the extractive distillation column to 20% by weight or less, and

wherein the liquid reaction mixture to be subjected to purification is one obtained by subjecting a reaction liquid obtained by reaction of cumene hydroperoxide with propylene after recovery of propylene to crude distillation to separate propylene oxide from cumene and cumyl alcohol.

2. The process according to claim 1, wherein the concentration of propylene glycol in the extractant is controlled to 20% by weight or less by washing the extractant with water.

3. The process according to claim 2, wherein the concentration of propylene glycol in the extractant is controlled to 10% by weight or less by washing the extractant with water.

4. The process according to claim 1, wherein the extractant is a linear or branched saturated hydrocarbon having 7 carbon atoms.