Linear motor controller

• US 7,285,878 B2
• Filed: 03/31/2005
• Issued: 10/23/2007
• Est. Priority Date: 11/20/2001
• Status: Active Grant

• Current Assignee: Fisher & Paykel Appliances Limited (Fisher & Paykel Appliances Holdings Limited)
• Original Assignee: Fisher & Paykel Appliances Limited (Fisher & Paykel Appliances Holdings Limited)
• Inventors: McGill, Ian, Tain, Zhuang
• Primary Examiner(s): Schuberg; Darren
• Assistant Examiner(s): Mohandesi; Iraj A.
• Application Number:
  US11/095,270
• Publication Number:
  US 20050168179A1
• Time in Patent Office: 936 Days
• Field of Search: 310/12, 310/13, 310/15, 318/135, 417/44.1
• US Class Current: 310/12.04
• CPC Class Codes: F04B 2201/0209 Duration of piston stroke
• CPC Class Codes: F04B 35/045 using solenoids

Abstract

A sensorless method of detecting piston collisions in a reciprocating free piston linear compressor driven by an electronically commutated linear motor having at least one excitation winding is provided. A free piston gas compressor is also provided.

Claims

1. A sensorless method of detecting piston collisions in a reciprocating free piston linear compressor driven by an electronically commutated linear motor having at least one excitation winding electronically commutated under the control of a programmed microprocessor comprising providing an indication of a piston collision upon detection of any sudden change in the characteristics of the back EMF waveform induced in said at least one excitation winding, wherein piston collisions are determined by the microprocessor software solely from microprocessor input signals from said at least one excitation winding and without input from any external transducer.

2. A sensorless method of detecting piston collisions in a reciprocating free piston linear compressor driven by an electronically commutated linear motor having at least one excitation winding electronically commutated under the control of a programmed microprocessor comprising the steps of:

obtaining the time varying back EMF induced in said at least one excitation winding,

monitoring said back EMF at least in the regions near the back EMF zero-crossings,

extracting parameters characterising said back EMF waveform;

analysing said parameters;

providing an indication of a piston collision upon detection of any sudden change in said parameters, and wherein piston collisions are determined by the microprocessor software solely from microprocessor input signals from said at least one excitation winding and without input from any external transducer.