Ultrasonic fuel level monitoring device

• US 7,287,425 B2
• Filed: 05/16/2005
• Issued: 10/30/2007
• Est. Priority Date: 05/17/2004
• Status: Expired due to Fees

• Current Assignee: Schmitt Measurement Systems, Inc. (Schmitt Industries, Inc.)
• Original Assignee: Xtero Datacom, Inc. (Schmitt Industries, Inc.)
• Inventors: Lagergren, Peter John
• Primary Examiner(s): Williams; Hezron
• Assistant Examiner(s): West; Paul M.
• Application Number:
  US11/131,434
• Publication Number:
  US 20050284218A1
• Time in Patent Office: 897 Days
• Field of Search: 732/90.V
• US Class Current: 73/290.00V
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves
• CPC Class Codes: G01F 23/804 containing circuits handling parameters other than liquid level

Abstract

The invention describes a method of altering the transmitted frequency used in an ultrasonic ranging system for liquid level measurement in a fuel tank. The frequency agility of the system is an important component of performing liquid level measurement in an enclosed vessel.

Claims

1. A method of determining the level of liquid mass in a storage tank by use of an externally mounted ultrasonic transducer, comprising:

transmitting pulses of acoustical energy at an operating frequency into the liquid mass;

timing the arrival of return echoes of the transmitted pulses; and

altering the operating frequency of the transmitted pulses by,

transmitting pulses a plurality of times at the operating frequency into the liquid mass,

determining whether each transmitted pulse results in a miss count or in an echo,

determining a miss count versus echo ratio,

determining if the ratio is acceptable, and

resetting the operating frequency.

2. The method of claim 1, wherein resetting the operating frequency comprises:

establishing a range of frequencies to be tested,

testing a plurality of frequencies from the range to determine if each frequency generates an echo,

determining the widest subrange of frequencies that each generated an echo, and

setting the operating frequency as substantially the center frequency from the widest subrange.

3. The method of claim 2, wherein testing the plurality of frequencies includes,

selecting a minimum frequency from the range;

testing the minimum frequency;

incrementing the minimum frequency to select a new frequency;

determining if the new frequency exceeds a maximum frequency; and

testing the new frequency.

4. The method of claim 1, further comprising:

determining if an event requiring measurement of the level of the liquid mass is required.

5. The method of claim 1, further comprising:

determining the frequency of the last transmitted pulse; and

setting the operating frequency to the frequency of the last transmitted pulse.

6. A method of determining the level of liquid in a storage tank by use of an externally mounted ultrasonic transducer comprising:

determining an operating frequency for the ultrasonic transducer by,

establishing a range of frequencies to be tested,

testing a plurality of frequencies from the range to determine if each frequency generates an echo,

determining the widest subrange of frequencies that each generated an echo, and

setting the operating frequency as a frequency within the widest subrange of frequencies;

transmitting pulses of acoustical energy into the liquid mass at the operating frequency; and

timing the arrival of echoes of the transmitted pulses.

7. The method of claim 6, wherein setting the operating frequency as a frequency within the widest subrange of frequencies includes setting the operating frequency as substantially the center frequency of the widest subrange.

8. The method of claim 6, wherein testing the plurality of frequencies includes,

selecting a minimum frequency from the range;

testing the minimum frequency;

incrementing the minimum frequency to select a new frequency;

determining if the new frequency exceeds a maximum frequency; and

testing the new frequency.

9. The method of claim 6, wherein establishing a range of frequencies to be tested comprises:

determining a minimum frequency and a maximum frequency that define the range; and

storing the minimum frequency and the maximum frequency in a computer readable medium.

10. A computer readable storage medium having stored thereon computer readable instruction code for performing a method of determining the level of liquid mass in a storage tank by use of an externally mounted ultrasonic transducer, the method comprising:

transmitting pulses of acoustical energy at an operating frequency into the liquid mass;

timing the arrival of return echoes of the transmitted pulses; and

altering the operating frequency of the transmitted pulses by,

transmitting pulses a plurality of times at the operating frequency into the liquid mass,

determining whether each transmitted pulse results in a miss count or in an echo,

determining a miss count versus echo ratio,

determining if the ratio is acceptable, and

resetting the operating frequency.

11. The computer readable storage medium of claim 10, wherein resetting the operating frequency comprises:

establishing a range of frequencies to be tested,

testing a plurality of frequencies from the range to determine if each frequency generates an echo,

determining the widest subrange of frequencies that each generated an echo, and

setting the operating frequency as substantially the center frequency from the widest subrange.

12. The computer readable storage medium of claim 10, wherein testing the plurality of frequencies includes,

selecting a minimum frequency from the range;

testing the minimum frequency;

incrementing the minimum frequency to select a new frequency;

determining if the new frequency exceeds a maximum frequency; and

testing the new frequency.

13. The computer readable storage medium of claim 10, further comprising:

determining if an event requiring measurement of the level of the liquid mass is required.

14. The computer readable storage medium of claim 10, further comprising:

determining the frequency of the last transmitted pulse; and

setting the operating frequency to the frequency of the last transmitted pulse.

15. The computer readable storage medium of claim 10, wherein the computer readable storage medium comprises a microcontroller.

16. The computer readable storage medium of claim 10, wherein transmitting pulses of acoustical energy at an operating frequency into the liquid mass comprises:

applying a direct current first pulse to a first opposing side of the ultrasonic transducer and simultaneously applying zero voltage to a second opposing side of the ultrasonic transducer; and

applying a direct current second pulse of substantially the same voltage and duration as the direct current first pulse to the second opposing side of the ultrasonic transducer and simultaneously applying zero voltage to the first opposing side to thereby alternatively pulse the opposing sides of the ultrasonic transducer.

17. The computer readable storage medium of claim 16, wherein the direct current first and second pulses are approximately square waves.

18. A computer readable storage medium having stored thereon computer readable instruction code for performing a method of determining the level of liquid in a storage tank by use of an externally mounted ultrasonic transducer, the method comprising:

determining an operating frequency for the ultrasonic transducer by,

establishing a range of frequencies to be tested,

testing a plurality of frequencies from the range to determine if each frequency generates an echo,

determining the widest subrange of frequencies that each generated an echo, and

setting the operating frequency as a frequency within the widest subrange of frequencies;

transmitting pulses of acoustical energy into the liquid mass at the operating frequency; and

timing the arrival of echoes of the transmitted pulses.

19. The computer readable storage medium of claim 18, wherein setting the operating frequency as a frequency within the widest subrange of frequencies includes setting the operating frequency as substantially the center frequency of the widest subrange.

20. The computer readable storage medium of claim 18, wherein testing the plurality of frequencies includes,

selecting a minimum frequency from the range;

testing the minimum frequency;

incrementing the minimum frequency to select a new frequency;

determining if the new frequency exceeds a maximum frequency; and

testing the new frequency.

21. The computer readable storage medium of claim 18, wherein establishing a range of frequencies to be tested comprises:

determining a minimum frequency and a maximum frequency that define the range; and

storing the minimum frequency and the maximum frequency in a computer readable medium.

22. The computer readable storage medium of claim 18, wherein transmitting pulses of acoustical energy at the operating frequency into the liquid mass comprises:

applying a direct current first pulse to a first opposing side of the ultrasonic transducer and simultaneously applying zero voltage to a second opposing side of the ultrasonic transducer; and

applying a direct current second pulse of substantially the same voltage and duration as the direct current first pulse to the second opposing side of the ultrasonic transducer and simultaneously applying zero voltage to the first opposing side to thereby alternatively pulse the opposing sides of the ultrasonic transducer.