Non-toxic corrosion-protection pigments based on rare earth elements
First Claim
1. A corrosion-inhibiting pigment composition comprising:
- a corrosion-inhibiting pigment comprising a rare earth element and a valence stabilizer combined to form a rare earth/valence stabilizer complex, wherein the rare earth element is selected from cerium, praseodymium, terbium, or a combination thereof, and at least one rare earth element is in the tetravalent oxidation state in the rare earth/valence stabilizer complex in the pigment composition, and wherein the rare earth/valence stabilizer complex has a solubility in water of between about 1×
100 and about 1×
10−
5 moles per liter of cerium, terbium, or praseodymium at about 25°
C. and about 760 Torr; and
a coating system comprising a carrier system and a binder system, or carrier system and a resin system, or both.
1 Assignment
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Accused Products
Abstract
A corrosion-inhibiting pigment comprising a rare earth element and a valence stabilizer combinded to form a rare earth/valence stabilizer complex. The rare earth element is selected from cerium, terbium, praseodymium, or a combination thereof, and at least one rare earth element is in the tetravalent oxidation state. An inorganic or organic material is used to stabilize the tetravalent rare earth ion to form a compound that is sparingly soluble in water. Specific stabilizers are chosen to control the release rate of tetravalent cerium, terbium, or praseodymium during exposure to water and to tailor the compatibility of the powder when used as a pigment in a chosen binder system. Stabilizers may also modify the processing and handling characteristics of the formed powders. Many rare earth-valence stabilizer combinations are presented that can equal the performance of conventional hexavalent chromium systems.
88 Citations
104 Claims
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1. A corrosion-inhibiting pigment composition comprising:
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a corrosion-inhibiting pigment comprising a rare earth element and a valence stabilizer combined to form a rare earth/valence stabilizer complex, wherein the rare earth element is selected from cerium, praseodymium, terbium, or a combination thereof, and at least one rare earth element is in the tetravalent oxidation state in the rare earth/valence stabilizer complex in the pigment composition, and wherein the rare earth/valence stabilizer complex has a solubility in water of between about 1×
100 and about 1×
10−
5 moles per liter of cerium, terbium, or praseodymium at about 25°
C. and about 760 Torr; anda coating system comprising a carrier system and a binder system, or carrier system and a resin system, or both. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44)
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45. A method of making a corrosion-inhibiting pigment composition comprising:
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providing a solvent; providing a rare earth source in the solvent forming a rare earth solution, wherein the rare earth source is selected from a cerium source, a terbium source, a praseodymium source, or a combination thereof; providing a valence stabilizer; combining the rare earth source and the valence stabilizer to form a rare earth/valence stabilizer complex, wherein at least one rare earth element is in the tetravalent oxidation state in the rare earth/valence stabilizer complex; and combining the rare/earth/valence stabilizer complex with a coating system comprising a carrier system and a binder system, or a resin system, or both; wherein the rare earth/valence stabilizer complex has a solubility in water of between about 1×
100 and about 1×
10−
5 moles per liter of manganese at about 25°
C. and about 760 Torr, and wherein at least one rare earth element is in the tetravalent oxidation state in the rare earth/valence stabilizer complex in the pigment composition. - View Dependent Claims (46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75)
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76. A method for treating a surface for corrosion resistance, comprising:
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providing a substrate to be coated; and applying a corrosion-inhibiting pigment composition comprising a corrosion-inhibiting pigment comprising a rare earth element and a valence stabilizer combined to form a rare earth/valence stabilizer complex, wherein the rare earth element is selected from cerium, terbium, praseodymium, or a combination thereof, and at least one rare earth element is in the tetravalent oxidation state in the rare earth/valence stabilizer complex in the pigment composition, and wherein the rare earth/valence stabilizer complex has a solubility in water of between about 1×
100 and about 1×
10−
5 moles per liter of cerium, terbium, or praseodymium at about 25°
C. and about 760 Torr; and
a coating system comprising a carrier system and a binder system, or a carrier system and a resin system, or both. - View Dependent Claims (77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99)
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100. A corrosion-inhibiting pigment composition comprising:
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a corrosion-inhibiting pigment comprising a rare earth element and a valence stabilizer combined to form a rare earth/valence stabilizer complex, wherein the rare earth element is selected from cerium, terbium, praseodymium, or a combination thereof, at least one rare earth element is in the tetravalent oxidation state in the rare earth/valence stabilizer complex in the pigment composition, and the rare earth/valence stabilizer complex is sparingly soluble in water at about 25°
C. and about 760 Torr; anda coating system comprising a carrier system and a binder system, or a carrier system and a resin system, or both.
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101. A method of making a corrosion-inhibiting pigment composition comprising:
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providing a solvent; providing a rare earth source in the solvent forming a rare earth solution, wherein the rare earth source is selected from a cerium source, a terbium source, a praseodymium source, or a combination thereof; providing a valence stabilizer; and combining the rare earth source and the valence stabilizer to form a rare earth/valence stabilizer complex wherein at least one rare earth element is in the tetravalent oxidation state in the rare earth/valence stabilizer complex; and combining the rare/earth/valence stabilizer complex with a coating system comprising a carrier system and a binder system, or a carrier system and a resin system, or both, wherein the rare earth/valence stabilizer complex is sparingly soluble in water at about 25°
C. and about 760 Torr, and wherein at least one rare earth element is in the tetravalent oxidation state in the rare earth/valence stabilizer complex in the pigment composition.
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102. A method for treating a surface for corrosion resistance, comprising:
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providing a substrate to be coated; and applying a corrosion-inhibiting pigment composition comprising a corrosion-inhibiting pigment comprising a rare earth element and a valence stabilizer combined to form a rare earth/valence stabilizer complex, wherein the rare earth element is selected from cerium, terbium, praseodymium, or a combination thereof, at least one rare earth element is in the tetravalent oxidation state in the rare earth/valence stabilizer complex in the pigment composition, and the rare earth/valence stabilizer complex is sparingly soluble in water at about 25°
C. and about 760 Torr; and
a coating system comprising a carrier system a binder system, or a resin system, or both.
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103. An article comprising:
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a substrate; and a corrosion-inhibiting pigment composition coated on the substrate, the corrosion-inhibiting pigment comprising; a rare earth element and a valence stabilizer combined to form a rare earth/valence stabilizer complex, wherein the rare earth element is selected from cerium, praseodymium, terbium, or a combination thereof, and at least one rare earth element is in the tetravalent oxidation state in the rare earth/valence stabilizer complex in the pigment composition, and wherein the rare earth/valence stabilizer complex has a solubility in water of between about 1×
100 and about 1×
10−
5 moles per liter of cerium, terbium, or praseodymium at about 25°
C. and about 760 Torr; anda coating system comprising a carrier system and a binder system, or a carrier system and a resin system, or both. - View Dependent Claims (104)
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Specification