Expandable helical cage

• US 7,297,162 B2
• Filed: 06/09/2004
• Issued: 11/20/2007
• Est. Priority Date: 06/09/2004
• Status: Expired due to Fees

• Current Assignee: Zimmer Spine, Inc. (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Spine, Inc. (Zimmer Biomet Holdings, Inc.)
• Inventors: Mujwid, James R.
• Primary Examiner(s): Robert; Eduardo C.
• Assistant Examiner(s): REIMERS, ANNETTE R
• Application Number:
  US10/865,673
• Publication Number:
  US 20050278028A1
• Time in Patent Office: 1,259 Days
• Field of Search: 623 1711- 1716, 606/53, 606 60- 61, 606 72- 73, 267/162, 267/166, 267/168, 267289- 90
• US Class Current: 623/17.13
• CPC Class Codes: A61F 2/30744 End caps, e.g. for closing an endoprosthetic cavity
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/446 having a circular or elliptical cross-section substantially parallel to the axis of the spine, e.g. cylinders or frustocones
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30062 (bio)absorbable, biodegradable, bioerodable, (bio)resorbable, resorptive
• CPC Class Codes: A61F 2002/30289 helically-coiled
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30545 for adjusting a diameter
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30774 internally-threaded
• CPC Class Codes: A61F 2210/0004 bioabsorbable
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2250/0007 for adjusting length
• CPC Class Codes: A61F 2250/001 for adjusting a diameter
• CPC Class Codes: A61F 2310/00017 Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00173 Graphite

Abstract

An expandable implant having a helical body and first and second securing pieces. Ends of the helical body are connected to the first and second end pieces. The first and second end pieces can be rotated relative to one another to expand the implant from a first dimension to a selected second dimension. The implant further includes a locking arrangement to maintain the implant at the selected second dimension.

Claims

1. An expandable intervertebral implant, comprising:

a) a first securing piece and a second securing piece, the first securing piece forming a first end of the implant and the second securing piece forming a second end of the implant;

b) a helical body having a first end and a second end, the first end of the helical body being rotatable relative to the second end of the helical body, the first end of the helical body being permanently affixed to the first securing piece and the second end of the helical body being permanently affixed to the second securing piece; and

c) a locking arrangement extending through the helical body and operatively connecting the first and second securing pieces together, the locking arrangement being configured to selectively lock the second securing piece in a rotational orientation relative to the first securing piece;

wherein the helical body is configured to radially expand from a non-expanded configuration to an expanded configuration by rotating the first securing piece relative to the second securing piece in a direction to unwind the helical body.

2. The implant of claim 1 wherein the helical body is in a relaxed state when in the non-expanded configuration.

3. The implant of claim 1 wherein the helical body is in a wound state when in the non-expanded configuration.

4. The implant of claim 1 wherein a length of the implant remains the same when in the non-expanded configuration and when in the expanded configuration.

5. The implant claim 1, wherein the locking arrangement is configured to lock the second piece relative to the first piece in one of a plurality of rotational orientations.

6. The implant of claim 5, wherein each of the plurality of rotational orientations corresponds to one of a plurality of expanded configurations, each of the expanded configurations having a different expansion dimension.

7. The implant of claim 1, wherein the locking arrangement includes a shaft interconnected to the second securing piece and a corresponding aperture formed in the first securing piece, the shaft and aperture being configured to engage and lock the second securing piece in the rotational orientation relative to the first securing piece.

8. The implant of claim 7, wherein the shaft is hex-shaped and configured to lock the second securing piece relative to the first securing piece in one of a plurality of incremental rotational orientations.

9. The implant of claim 7, wherein the locking arrangement further includes a fastener configured to axially secure the second securing device relative to the first securing device.

10. The implant of claim 1, wherein the first securing piece includes a handling arrangement for handling the implant during a surgical procedure.

11. A method of expanding an expandable intervertebral implant, the method comprising the steps of:

a) providing an implant having a helical body permanently affixed to a first end cap and a second end cap, the first and second end caps being substantially at a first and second end of the implant and being operatively connected together by a locking arrangement extending through the helical body;

b) inserting the implant at an implant site;

c) radially expanding the implant by rotating the first end cap relative to the second end cap so that a first end of the helical body rotates relative to a second end of the helical body such that the helical body radially expands from a first configuration to a second configuration; and

d) locking the implant in the second configuration with the locking arrangement.

12. The method of claim 11, wherein the step of rotating the first end cap relative to the second end cap includes unwinding the helical body of the implant to radially expand the helical body from the first configuration to the second configuration.

13. The method of claim 12, wherein the step of unwinding the helical body of the implant includes unwinding the body from the first configuration, wherein the body is in a relaxed state, to the second configuration.

14. The method of claim 12, wherein the step of unwinding the helical body of the implant includes unwinding the body from the first configuration, wherein the body is in a wound state, to the second configuration.

15. The method of claim 12, wherein the step of expanding the implant includes disengaging the locking arrangement of the implant such that the first end cap is free to rotate relative to the second end cap.

16. The method of claim 15, further including maintaining the rotational position of the second end cap while rotating the first end cap.

17. The method of claim 15, wherein the step of locking the implant in the second configuration includes engaging the locking arrangement of the implant such that the first end cap is rotationally fixed relative to the second end cap.

18. The method of claim 17, wherein the step of locking the implant further includes locking the first end cap in an axially position relative to the second end cap.

19. The method of claim 11, wherein the step of expanding the implant includes incrementally expanding the implant by rotating the first end cap to one of a plurality of rotational orientations.