Digital imaging-based bar code symbol driven portable data terminal system

• US 7,299,986 B2
• Filed: 07/30/2004
• Issued: 11/27/2007
• Est. Priority Date: 11/13/2003
• Status: Active Grant

• Current Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Original Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Inventors: Zhu, Xiaoxun, Knowles, C. Harry, Au, Ka Man, Liu, Yong, Liu, Liang, Schmidt, Mark, Ghosh, Sankar, Kotlarsky, Anatoly, Tao, Xi, Zhang, Wenhua, Amundsen, Thomas, Hou, Rui, Russell, Garrett, Byun, Sung, Yu, Hongpeng, Bonanno, John, Schnee, Michael, Spatafore, Pasqual
• Primary Examiner(s): Kim; Ahshik
• Application Number:
  US10/909,255
• Publication Number:
  US 20050103868A1
• Time in Patent Office: 1,215 Days
• Field of Search: 235/472.01, 235/462.22, 235/462.42, 235/462.43, 235/462.01, 235/462.09
• US Class Current: 235/472.01
• CPC Class Codes: G06K 7/10732 Light sources
• CPC Class Codes: G06K 7/10851 Circuits for pulse shaping, amplifying, eliminating noise signals, checking the function of the sensing device basic electronic circuitry H03
• CPC Class Codes: G06K 7/10881 constructional details of hand-held scanners

Abstract

A wireless hand-supportable digital imaging-based bar code symbol reading device comprising: an automatic object presence and range detection subsystem; a multi-mode image formation and detection subsystem having narrow-area and wide area image capture modes of operation; a multi-mode LED-based illumination subsystem having narrow-area and wide area illumination modes of operation; an automatic light exposure measurement and illumination control subsystem; an image capturing and buffering subsystem; a multi-mode image-processing bar code symbol reading subsystem; an input/output subsystem; a manually-actuatable trigger switch; and a system control subsystem for controlling these subsystems.

Claims

1. A digital imaging-based bar code symbol driven portable data terminal (PDT) system having a working distance, and comprising:

a hand-supportable housing for support in a cradle portion of a base station;

a manually-actuatable trigger switch integrated with said hand-supportable housing, for producing a control activation signal;

a multi-mode image formation and detection subsystem having image formation optics for producing a field of view (FOV) upon an object to be imaged and an area-type image sensing array for detecting imaged light reflected off the object during illumination operations in either (i) a narrow-area image-capture mode in which a few central rows of pixels on the image sensing array are enabled, or (ii) a wide-area image-capture mode in which substantially all rows of said area-type image sensing array are enabled;

a multi-mode LED-based illumination subsystem for producing fields of narrow-area and wide-area narrow-band illumination within said FOV during narrow-area and wide-area image-capture modes, respectively;

an automatic object presence detection subsystem for producing an object detection field that spatially-overlaps said FOV along a substantial portion of said working distance;

an automatic light exposure measurement and illumination control subsystem for automatically measuring the light exposure incident upon a central portion of said FOV and for controlling the operation of said multi-mode LED-based illumination subsystem during object illumination and imaging operations;

an image capturing and buffering subsystem for capturing and buffering a digital image detected by said multi-mode image formation and detection subsystem;

an image-processing based bar code symbol reading subsystem for processing said digital image captured and buffered by said image capturing and buffering subsystem and reading 1D and 2D bar code symbols graphically represented in said captured and buffered digital image;

an input/output subsystem for outputting processed image data to an external host system or other information receiving or responding device;

a user control console integrated with said hand-supportable housing;

a display panel associated with said user control console, for displaying digital images captured by said image capturing and buffering subsystem, and graphical user interfaces (GUIs) generated by an end-user application running on said device;

a manual data entry device associated with said user control console, for manually entering data into said digital imaging-based bar code symbol driven PDT system; and

a system control subsystem for controlling or coordinating said subsystems.

2. The digital imaging-based bar code symbol driven PDT system of claim 1, which further comprises said base station having said cradle portion.

3. The digital imaging-based bar code symbol driven PDT system of claim 2, wherein symbol character data representative of the read bar code symbols is automatically transmitted from said input/output subsystem to said base station by way of an electromagnetic-based wireless 2-way data communication link.

4. The digital imaging-based bar code symbol driven PDT system of claim 2, which further comprises:

an LCD backlight brightness control circuit; and

said computing subsystem contained within said hand-supportable housing, for executing programs and carrying out system control operations.

5. The digital imaging-based bar code symbol driven PDT system of claim 2, wherein said base station is interfaced with said external host system and/or a network, and comprises a number of subsystems integrated about a system bus, namely:

a data receiver circuit for realizing the base side of said electromagnetic-based wireless 2-way data communication link;

a data transmission subsystem including a communication control module;

a base station controller for controlling the operations of said base station;

program memory; and

non-volatile memory.

6. The digital imaging-based bar code symbol driven PDT system of claim 2, which further comprises:

a stand-detection mechanism, designed to automatically configure and invoke a presentation mode or other system mode when said hand-supportable housing is placed in said base station; and

then when said hand-supportable housing is picked up and removed from said cradle portion, said manually-actuatable trigger switch and said stand-detection mechanisim can be arranged so as to automatically configure and invoke said digital imaging-based bar code symbol driven PDT system into a hands-on mode of operation to operation.

7. A multi-mode digital-imaging based bar code symbol reader having a working distance, and comprising:

a hand-supportable housing;

a multi-mode image formation and detection subsystem, disposed in said hand-supportable housing, and having image formation optics for producing a field of view (FOV) upon an object to be imaged and an area-type image sensing array for detecting imaged light reflected off the object during illumination operations in either (i) a narrow-area image-capture mode in which a fist set of rows of pixels on the image sensing array are enabled, or (ii) a wide-area image-capture mode in which a second set of rows of said area-type image sensing array are enabled, wherein said second set of rows of pixels is substantially larger than said first set of rows of pixels;

an automatic object presence detection subsystem, disposed in said hand-supportable housing for producing an object detection field that spatially-overlaps said FOV along a substantial portion of said working distance, and generating a trigger signal upon the detection of said object within said FOV;

a multi-mode illumination subsystem, disposed in said hand-supportable housing, for producing a field of narrow-area illumination within said FOV during said narrow-area image-capture mode, and producing a field of wide-area illumination within said FOV during said wide-area image-capture mode;

an automatic illumination control subsystem, disposed in said hand-supportable housing, for automatically controlling the operation of said multi-mode illumination subsystem during object illumination and imaging operations;

an image capturing and buffering subsystem, disposed in said hand-supportable housing, for capturing and buffering a digital image detected by said multi-mode image formation and detection subsystem;

an image-processing based bar code symbol reading subsystem, disposed in said hand-supportable housing, for processing said digital image captured and buffered by said image capturing and buffering subsystem and reading 1D and 2D bar code symbols graphically represented in said captured and buffered digital image;

an input/output subsystem, disposed in said hand-supportable housing for outputting processed image data to an external host system or other information receiving or responding device; and

a system control subsystem, disposed in said hand-supportable housing and responsive to said trigger signal, for controlling or coordinating the operation of said subsystems.

8. The multi-mode digital-imaging based bar code symbol reader of claim 7, which further comprises an automatic light exposure measurement subsystem disposed in said hand-supportable housing, for automatically measuring the light exposure incident upon a portion of said FOV, and cooperating with said automatic illumination control subsystem during object illumination and imaging operations.

9. The multi-mode digital-imaging based bar code symbol reader of claim 7, which further comprises:

a user control console integrated with said hand-supportable housing;

a display panel associated with said user control console, for displaying digital images captured by said image capturing and buffering subsystem, and graphical user interfaces (GUIs) generated by an end-user application; and

a manual data entry device associated with said user control console, for manually entering data into said multi-mode digital-imaging based bar code symbol reader.

10. The multi-mode digital-imaging based bar code symbol reader of claim 9, which further comprises:

a brightness control circuit for said display panel; and

a computing subsystem contained within said hand-supportable housing, for executing programs and carrying out system control operations.

11. The multi-mode digital-imaging based bar code symbol reader of claim 7, wherein symbol character data representative of the read bar code symbols is automatically transmitted from said input/output subsystem to a base station by way of an electromagnetic-based wireless 2-way data communication link.

12. The multi-mode digital-imaging based bar code Symbol reader of claim 7, wherein said base station is interfaced with said external host system and/or a network, and comprises a number of subsystems integrated about a system bus, namely:

a data receiver circuit for realizing the base side of said electromagnetic-based wireless 2-way data communication link;

a data transmission subsystem including a communication control module;

a base station controller for controlling the operations of said base station;

program memory;

and non-volatile memory.

13. The multi-mode digital-imaging based bar code symbol reader of claim 7, which further comprises:

an automatic system configuration mechanism, disposed in said hand-supportable housing, for automatically configuring said digital-imaging based bar code symbol reader into (i) a hands-on mode of operation with said narrow-area illumination and narrow-area image capture mode being operational when said hand-supportable housing is picked up from a countertop surface of from a stand, and (ii) a hands-free mode of operation with said wide-area illumination and wide-area image capture mode being operational when said hand-supportable housing is placed upon said countertop surface or into said stand.

14. The multi-mode digital-imaging based bar code symbol reader of claim 7, wherein said multi-mode illumination subsystem comprises:

a first array of light-emitting diodes (LEDs) for producing said field of narrow-area illumination within said FOV during said narrow-area image-capture mode, and

a second array of light-emitting diodes (LEDs) for producing said field of wide-area illumination within said FOV during said wide-area image-capture mode.

15. The multi-mode digital-imaging based bar code symbol reader of claim 7, wherein said automatic illumination control subsystem comprises a photo-detector, operating independently from said area-type image sensing array, for measuring the intensity of illumination reflected off said object and collected along said portion of said FOV, during object illumination and imaging operations.

16. The multi-mode digital-imaging based bar code symbol reader of claim 7, wherein said area-type image sensing array comprises a CMOS-type image sensing array.

17. A multi-mode digital-imaging based bar code symbol reader having a working distance, and comprising:

a hand-supportable housing;

a multi-mode image formation and detection subsystem having image formation optics for producing a field of view (FOV) upon an object to be imaged and an area-type image sensing array for detecting imaged light reflected off the object during illumination operations in either (i) a narrow-area image-capture mode in which a fist set of rows of pixels on the image sensing array are enabled, or (ii) a wide-area image-capture mode in which a second set of rows of said area-type image sensing array are enabled, wherein said second set of rows of pixels is substantially larger than said first set of rows of pixels;

an automatic object presence detection subsystem for producing an object detection field that spatially-overlaps said FOV along a substantial portion of said working distance, and generating a trigger signal upon the detection of said object within said FOV;

a multi-mode illumination subsystem for producing a field of narrow-area illumination within said FOV during said narrow-area image-capture mode, and producing a field of wide-area illumination within said FOV during said wide-area image-capture mode;

an automatic illumination control subsystem for automatically controlling the operation of said multi-mode illumination subsystem during object illumination and imaging operations;

an image capturing and buffering subsystem for capturing and buffering a digital image detected by said multi-mode image formation and detection subsystem;

an image-processing based bar code symbol reading subsystem for processing said digital image captured and buffered by said image capturing and buffering subsystem and reading 1D and 2D bar code symbols graphically represented in said captured and buffered digital image;

an input/output subsystem for outputting processed image data to an external host system or other information receiving or responding device;

a system control subsystem, disposed in said hand-supportable housing and responsive to said trigger signal, for controlling or coordinating the operation of said subsystems; and

an automatic system configuration mechanism, disposed in said hand-supportable housing, for automatically configuring said digital-imaging based bar code symbol reader into (i) a hands-on mode of operation with said narrow-area illumination and narrow-area image capture mode being operational when said hand-supportable housing is picked up from a countertop surface or from a stand, and (ii) a hands-free mode of operation with said wide-area illumination and wide-area image capture mode being operational when said hand-supportable housing is placed upon said countertop surface or into said stand.

18. The multi-mode digital-imaging based bar code symbol reader of claim 17, which further comprises an automatic light exposure measurement subsystem for automatically measuring the light exposure incident upon a portion of said FOV, and cooperating with said automatic illumination control subsystem during object illumination and imaging operations.

19. The multi-mode digital-imaging based bar code symbol reader of claim 17, which further comprises:

a user control console integrated with said hand-supportable housing;

a display panel associated with said user control console, for displaying digital images captured by said image capturing and buffering subsystem, and graphical user interfaces (GUIs) generated by an end-user application;

a manual data entry device associated with said user control console, for manually entering data into said multi-mode digital-imaging based bar code symbol reader.

20. The multi-mode digital-imaging based bar code symbol reader of claim 19, which further comprises:

a brightness control circuit for said display panel; and

a computing subsystem contained within said hand-supportable housing, for executing programs and carrying out system control operations.

21. The multi-mode digital-imaging based bar code symbol reader of claim 17, wherein symbol character data representative of the read bar code symbols is automatically transmitted from said input/output subsystem to a base station by way of an electromagnetic-based wireless 2-way data communication link.

22. The multi-mode digital-imaging based bar code symbol reader of claim 21, wherein said base station is interfaced with said external host system and/or a network, and comprises a number of subsystems integrated about a system bus, namely:

a data receiver circuit for realizing the base side of said electromagnetic-based wireless 2-way data communication link;

a data transmission subsystem including a communication control module;

a base station controller for controlling the operations of said base station;

program memory; and

non-volatile memory.

23. The multi-mode digital-imaging based bar code symbol reader of claim 17, wherein said multi-mode illumination subsystem comprises:

a first array of light-emitting diodes (LEDs) for producing said field of narrow-area illumination within said FOV during said narrow-area image-capture mode, and

a second array of light-emitting diodes (LEDs) for producing producing said field of wide-area illumination within said FOV during said wide-area image-capture mode.

24. The multi-mode digital-imaging based bar code symbol reader of claim 18, wherein said automatic light exposure measurement subsystem comprises a photo-detector, operating independently from said area-type image sensing array, for measuring the intensity of illumination reflected off said object and collected along said portion of said FOV, during object illumination and imaging operations.

25. The multi-mode digital-imaging based bar code symbol reader of claim 17, wherein said area-type image sensing array comprises a CMOS-type image sensing array.

26. A multi-mode digital-imaging based bar code symbol reader comprising:

a hand-supportable housing;

a trigger switch, integrated with said hand-supportable housing, for producing a trigger signal upon manual actuation of said trigger switch by an operator of said multi-mode digital-imaging based bar code symbol reader;

a multi-mode image formation and detection subsystem having image formation optics for producing a field of view (FOV) upon an object to be imaged and an area-type image sensing array for detecting imaged light reflected off the object during illumination operations in either (i) a narrow-area image-capture mode in which a fist set of rows of pixels on the image sensing array are enabled, or (ii) a wide-area image-capture mode in which a second set of rows of said area-type image sensing array are enabled, wherein said second set of rows of pixels is substantially larger than said first set of rows of pixels;

a multi-mode illumination subsystem for producing a field of narrow-area illumination within said FOV during said narrow-area image-capture mode, and producing a field of wide-area illumination within said FOV during said wide-area image-capture mode;

an automatic illumination control subsystem for automatically controlling the operation of said multi-mode illumination subsystem during object illumination and imaging operations;

an image capturing and buffering subsystem for capturing and buffering a digital image detected by said multi-mode image formation and detection subsystem;

an image-processing based bar code symbol reading subsystem for processing said digital image captured and buffered by said image capturing and buffering subsystem and reading 1D and 2D bar code symbols graphically represented in said captured and buffered digital image;

an input/output subsystem for outputting processed image data to an external host system or other information receiving or responding device; and

a system control subsystem, disposed in said hand-supportable housing and responsive to said trigger signal, for controlling or coordinating the operation of said subsystems; and

an automatic system configuration mechanism, disposed in said hand-supportable housing, for automatically configuring said digital-imaging based bar code symbol reader into (i) a hands-on mode of operation with said narrow-area illumination and narrow-area image capture mode being operational when said hand-supportable housing is picked up from a countertop surface or from a stand, and (ii) a hands-free mode of operation with said wide-area illumination and wide-area image capture mode being operational when said hand-supportable housing is placed upon said countertop surface or into said stand.

27. The multi-mode digital-imaging based bar code symbol reader of claim 26, which further comprises an automatic light exposure measurement subsystem for automatically measuring the light exposure incident upon a portion of said FOV, and cooperating with said automatic illumination control subsystem during object illumination and imaging operations.

28. The multi-mode digital-imaging based bar code symbol reader of claim 26, which further comprises:

a user control console integrated with said hand-supportable housing;

a display panel associated with said user control console, for displaying digital images captured by said image capturing and buffering subsystem, and graphical user interfaces (GUIs) generated by an end-user application; and

a manual data entry device associated with said user control console, for manually entering data into said digital-imaging based bar code symbol reader.

29. The multi-mode digital-imaging based bar code symbol reader of claim 28, which further comprises:

a brightness control circuit for said display panel; and

said computing subsystem contained within said hand-supportable housing, for executing programs and carrying out system control operations.

30. The multi-mode digital-imaging based bar code symbol reader of claim 26, wherein symbol character data representative of the read bar code symbols is automatically transmitted from said input/output subsystem to a base station by way of an electromagnetic-based wireless 2-way data communication link.

31. The multi-mode digital-imaging based bar code symbol reader of claim 30, wherein said base station is interfaced with said external host system and/or a network, and comprises a number of subsystems integrated about a system bus, namely:

a data receiver circuit for realizing the base side of said electromagnetic-based wireless 2-way data communication link;

a data transmission subsystem including a communication control module;

a base station controller for controlling the operations of said base station;

program memory; and

non-volatile memory.

32. The multi-mode digital-imaging based bar code symbol reader of claim 26, wherein said multi-mode illumination subsystem comprises:

a first array of light-emitting diodes (LEDs) for producing said field of narrow-area illumination within said FOV during said narrow-area image-capture mode, and

a second array of light-emitting diodes (LEDs) for producing producing said field of wide-area illumination within said FOV during said wide-area image-capture mode.

33. The multi-mode digital-imaging based bar code symbol reader of claim 27, wherein said automatic light exposure measurement subsystem comprises a photo-detector, operating independently from said area-type image sensing array, for measuring the intensity of illumination reflected off said object and collected along said portion of said FOV, during object illumination and imaging operations.

34. The multi-mode digital-imaging based bar code symbol reader of claim 26, wherein said area-type image sensing array comprises a CMOS-type image sensing array.