Electrical connector having staggered contacts

• US 7,300,313 B1
• Filed: 06/02/2006
• Issued: 11/27/2007
• Est. Priority Date: 06/02/2006
• Status: Active Grant

• Current Assignee: TE Connectivity Solutions GmbH (TE Connectivity Limited)
• Original Assignee: Tyco Electronics Corporation (TE Connectivity Limited)
• Inventors: Whiteman, Robert Neil Jr., Ritter, Christopher David
• Primary Examiner(s): Nasri; Javaid H.
• Application Number:
  US11/445,524
• Publication Number:
  US 20070281547A1
• Time in Patent Office: 543 Days
• Field of Search: 439/924.1, 439/680, 439/358, 439/357, 439/296, 439/752, 439/378, 439/608
• US Class Current: 439/680
• CPC Class Codes: H01R 13/40 Securing contact members in or to a base or case; Insulating of contact members
• CPC Class Codes: H01R 13/4361 Insertion of locking piece perpendicular to direction of contact insertion
• CPC Class Codes: H01R 13/50 formed as an integral body H01R13/514 takes precedence
• CPC Class Codes: H01R 13/502 composed of different pieces H01R13/514 takes precedence
• CPC Class Codes: H01R 13/6271 Latching means integral with the housing H01R13/6276, H01R13/6277, H01R13/6278 take precedence
• CPC Class Codes: H01R 13/6456 comprising keying elements at different positions along the periphery of the connector
• CPC Class Codes: H01R 13/748 using one or more screws H01R13/746 takes precedence
• CPC Class Codes: H01R 9/03 Connectors arranged to contact a plurality of the conductors of a multiconductor cable , e.g. tapping connections

Abstract

A connector includes a housing with a plurality of contact cavities arranged in a matrix having M columns and N rows of contact cavities. Each of the contact cavities extend between a contact loading side and a mating side of the housing. Contacts are received within respective ones of the contact cavities, wherein a first group of the contacts are held within the contact cavities at a first depth with respect to the contact loading side and a second group of the contacts are held within the contact cavities at a different second depth with respect to the contact loading side.

Claims

1. A connector comprising:

a housing with a plurality of contact cavities arranged in a matrix having M columns and N rows of contact cavities, each of the contact cavities extending between a contact loading side and a mating side of the housing configured to interface with a mating connector, and each of the contact cavities being defined by cavity walls extending between the contact loading side and the mating side; and

contacts received within respective ones of the contact cavities, the contacts being surrounded by the walls such that adjacent ones of the contacts are separated from one another along a length of the contacts by the cavity walls, wherein a first group of the contacts are held within the contact cavities at a first depth with respect to the contact loading side and a second group of the contacts are held within the contact cavities at a different second depth with respect to the contact loading side, wherein the first group of contacts are located in odd numbered columns of the contact cavities and the second group of contacts are located in even numbered columns of the contact cavities.

2. The connector in accordance with claim 1, wherein the housing includes a locking member extending from the mating side for locking engagement with the mating connector.

3. The connector in accordance with claim 1, wherein the housing includes a blind mating member extending from the mating side for orienting the housing with respect to the mating connector.

4. The connector in accordance with claim 1, wherein the contacts in the first group are alternately staggered with respect to the immediately adjacent contacts in the second group within at least one of a common row and a common column.

5. The connector in accordance with claim 1, wherein each contact has a mating end, the mating end of each contact in the first group being arranged along a first plane, the mating end of each contact in the second group being arranged along a second plane parallel to the first plane and parallel to the mating side of the housing.

6. The connector in accordance with claim 1, wherein a first set of the contact cavities have a first shape and a second set of the contact cavities have a second shape, the contact cavities being arranged in a pattern to form a keyed mating pattern of the housing with a mating connector.

7. The connector in accordance with claim 1, wherein the connector comprises a cable connector configured to be joined to a cable and the mating connector comprises a mating cable connector configured to be joined to a different cable.

8. The connector in accordance with claim 1, wherein the connector comprises one of a plug and a receptacle.

9. A connector assembly comprising:

a receptacle connector comprising a receptacle housing with a plurality of receptacle contact cavities arranged in a matrix and extending between a contact loading side and a mating side of the receptacle housing, and the receptacle connector further comprising receptacle contacts held within respective ones of the receptacle contact cavities; and

a plug connector comprising a plug housing with a plurality of plug contact cavities arranged in a matrix that complements the matrix of receptacle contact cavities, each of the plug contact cavities extending between a contact loading side and a mating side of the plug housing, the plug connector further comprising plug contacts received within respective ones of the plug contact cavities, wherein a first group of the plug contacts are held within the plug contact cavities at a first depth with respect to the contact loading side of the plug connector and a second group of the plug contacts are held within the plug contact cavities at a different second depth with respect to the contact loading side of the plug connector, wherein the plug contacts in the first group are alternately staggered with respect to the immediately adjacent plug contacts in the second group within at least one of a common row and a common column, and wherein the receptacle contacts engage the plug contacts arranged at the first depth prior to engaging the plug contacts at the second depth during mating of the receptacle connector with the plug connector.

10. The connector assembly in accordance with claim 9, wherein the receptacle housing includes a locking member extending from an outer surface of the receptacle housing proximate the mating side, and wherein the plug housing includes a locking member extending from the mating side for locking engagement with the locking member of the receptacle connector.

11. The connector assembly in accordance with claim 9, wherein the receptacle housing includes a blind mating member extending from an outer surface of the receptacle housing proximate the mating side, and wherein the plug housing includes a blind mating member extending from the mating side for keying engagement with the blind mating member of the receptacle connector.

12. The connector assembly in accordance with claim 9, wherein the matrix includes M columns and N rows of plug contact cavities, the first group of plug contacts are located in the odd numbered columns of the plug contact cavities and the second group of plug contacts are located in even numbered columns of the plug contact cavities.

13. The connector assembly in accordance with claim 9, wherein each of the plug contacts has a mating end, the mating end of each plug contact in the first group being arranged along a first plane, the mating end of each plug contact in the second group being arranged along a second different plane parallel to the first plane and parallel to the mating side of the plug housing.

14. The connector assembly in accordance with claim 9, wherein for each of the receptacle connector and the plug connector, a first set of the contact cavities have a first shape and a second set contact cavities have a second shape, the contact cavities being arranged in a pattern to form a keyed mating pattern for mating the receptacle connector and the plug connector.

15. The connector assembly in accordance with claim 9, wherein the receptacle contacts are joined to a cable and the plug contacts are joined to a cable.

16. The connector assembly in accordance with claim 9, wherein the receptacle connector further comprises a positive locking member received in the receptacle housing and exposed within a plurality of the receptacle contact cavities, wherein the positive locking member engages the receptacle contacts to resist removal of the receptacle contacts from the receptacle contact cavities.

17. The connector assembly in accordance with claim 9, wherein the receptacle connector further comprises a positive locking member having a plurality of arms, each arm engaging contacts in a respective row of the receptacle contact cavities.

18. A connector assembly comprising:

a receptacle connector comprising a receptacle housing with a plurality of receptacle contact cavities arranged in a matrix and extending between a contact loading side and a mating side of the receptacle housing, and the receptacle connector further comprising receptacle contacts held within respective ones of the receptacle contact cavities, wherein the receptacle connector comprises a first positive locking member and a second positive locking member, the first and second positive locking members received in opposing sides of the receptacle housing, the first and second positive locking members each having an overlap section that overlaps with one another within the receptacle housing; and

a plug connector comprising a plug housing with a plurality of plug contact cavities arranged in a matrix that complements the matrix of receptacle contact cavities, each of the plug contact cavities extending between a contact loading side and a mating side of the plug housing, the plug connector further comprising plug contacts received within respective ones of the plug contact cavities, wherein a first group of the plug contacts are held within the plug contact cavities at a first depth with respect to the contact loading side of the plug connector and a second group of the plug contacts are held within the plug contact cavities at a different second depth with respect to the contact loading side of the plug connector, wherein the receptacle contacts engage the plug contacts arranged at the first depth prior to engaging the plug contacts at the second depth during mating of the receptacle connector with the plug connector.

19. The connector assembly in accordance with claim 18, wherein the first group of contacts are located in odd numbered columns of the contact cavities and the second group of contacts are located in even numbered columns of the contact cavities.

20. The connector assembly in accordance with claim 18, wherein the plug contacts in the first group are alternately staggered with respect to the immediately adjacent plug contacts in the second group within at least one of a common row and a common column.