Hydrocarbon reformer performance sensing system

• US 7,305,865 B2
• Filed: 01/30/2004
• Issued: 12/11/2007
• Est. Priority Date: 01/30/2004
• Status: Expired due to Fees

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Wang, Da Yu, Kralick, James H., Peschke, legal representative, Peschke, deceased
• Primary Examiner(s): Williams; Hezron
• Assistant Examiner(s): FITZGERALD, JOHN P
• Application Number:
  US10/769,164
• Publication Number:
  US 20050170226A1
• Time in Patent Office: 1,411 Days
• Field of Search: 73/23.2 429/13
• US Class Current: 73/23.2
• CPC Class Codes: H01M 8/04228 during shut-down
• CPC Class Codes: H01M 8/04303 applied during shut-down
• CPC Class Codes: H01M 8/0612 from carbon-containing material
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

In a fuel cell system, a reformer supplies reformate to a fuel cell stack. A portion of the reformate flow is diverted for analysis by a hydrocarbon analysis system. Residual hydrocarbons in the reformate may damage the anodes of the fuel cell stack. Although incompletely-reformed reformate may include a variety of hydrocarbon compounds, the invention simply measures methane as an indicator of the overall performance level of the reformer. A currently preferred embodiment includes a catalytic combustion methane sensor. Combustion air and reformate are delivered in a fixed ratio to the sensor via positive displacement pumps. The system can provide alarm means or optionally a shut-off means to protect a fuel cell stack from elevated levels of hydrocarbons in the reformate stream.

Claims

1. A system for monitoring the performance of a hydrocarbon reformer, said reformer producing a reformate output, said system comprising:

a) a quantitative hydrocarbon sensor; and

b) a slipstream for providing a sample of the reformate output of said reformer; and

c) a source of air for combining with said sample of the reformate output to form a mixture, wherein said mixture is provided to said quantitative hydrocarbon sensor for measuring hydrocarbon content of said reformate.

2. A system in accordance with claim 1 wherein said sample providing is continuous.

3. A system in accordance with claim 1 wherein said hydrocarbon is methane.

4. A system in accordance with claim 1 wherein said hydrocarbon sensor is selected from the group consisting of catalytic, optical, and solid oxide electrode.

5. A system in accordance with claim 1 wherein said reformer is a source of gaseous fuel for a fuel cell.

6. A system in accordance with claim 1 further comprising a monitoring system for displaying and alarming the methane content of said reformate sample.

7. A system in accordance with claim 1 wherein said reformer supplies said reformate output to a fuel cell, further comprising a control for shutting down a said fuel cell.

8. A system in accordance with claim 1 further comprising a positive displacement pump for metering a desired flow of said mixture through said quantitative hydrocarbon sensor.

9. A fuel cell system, comprising:

a) a fuel cell stack;

b) a hydrocarbon reformer for supplying gaseous fuel in the form of reformate to said stack;

c) a quantitative hydrocarbon sensor;

d) a slipstream for providing a sample of said reformate ; and

e) a source of air for combining with said sample of the reformate output to form a mixture, wherein said mixture is provided to said guantitative hydrocarbon sensor for measuring hydrocarbon content of said reformate.

10. A system in accordance with claim 9 further comprising a positive displacement pump for combining said sample of the reformate with said air, wherein said positive displacement pump positively closes off flow of said sample of the reformate to said quantitative hydrocarbon sensor when said fuel cell is idle.

11. A system for monitoring the performance of a hydrocarbon reformer, said reformer producing a reformate output, said system comprising:

a) a quantitative hydrocarbon sensor;

b) a slipstream for providing a sample of said reformate output of said reformer to said sensor;

c) a source of air for providing air to said sensor; and

d) a control for combining said air and said reformate sample so that a lower explosive limit of 4 percent hydrogen is not exceeded.

12. A system for monitoring the performance of a hydrocarbon reformer, said reformer producing a reformate output, said system comprising:

a) a guantitative hydrocarbon sensor;

b) a slipstream for providing a samle of said reformate output of said reformer to said sensor;

c) a source of air for providing air to said sensor; and

d) a control for combining said air and said reformate sample in a fixed and predetermined ratio.

13. A system in accordance with claim 12 wherein said control for combining includes at least one positive displacement pump.

14. A system in accordance with claim 12 wherein said control for combining includes a double-headed positive displacement pump.