Robotic tool with monopolar electro-surgical scissors

• US 7,306,597 B2
• Filed: 09/28/2005
• Issued: 12/11/2007
• Est. Priority Date: 04/19/2001
• Status: Expired due to Term

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Intuitive Surgical Incorporated (Intuitive Surgical Holdings, LLC)
• Inventors: Manzo, Scott
• Primary Examiner(s): Gibson; Roy D.
• Assistant Examiner(s): VRETTAKOS, PETER J
• Application Number:
  US11/237,429
• Publication Number:
  US 20060048787A1
• Time in Patent Office: 804 Days
• Field of Search: 606/1, 606 27- 52, 128/898
• US Class Current: 606/45
• CPC Class Codes: A61B 17/3201 Scissors for biopsy A61B10/02
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/2926 Details of heads or jaws
• CPC Class Codes: A61B 2017/2931 with releasable head
• CPC Class Codes: A61B 2017/2932 Transmission of forces to jaw members
• CPC Class Codes: A61B 2017/2933 camming or guiding means
• CPC Class Codes: A61B 2017/2945 Curved jaws
• CPC Class Codes: A61B 2018/00083 low, i.e. electrically insulating
• CPC Class Codes: A61B 2018/00178 Electrical connectors
• CPC Class Codes: A61B 2018/1432 curved
• CPC Class Codes: A61B 2018/146 Scissors
• CPC Class Codes: A61B 2034/715 Cable tensioning mechanisms for removing slack
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms
• CPC Class Codes: A61B 90/361 Image-producing devices, e.g. surgical cameras

Abstract

The present invention provides robotic surgical instruments and systems that include electrosurgical cutting/shearing tools and methods of performing a robotic surgical procedure. The surgical instruments can advantageously be used in robotically controlled minimally invasive surgical operations. A surgical instrument generally comprises an elongate shaft having a proximal end and a distal end. An end effector, for performing a surgical operation such as cutting, shearing, grasping, engaging, or contacting tissue adjacent a surgical site, is coupleable to a distal end of the shaft. Preferably, the end effector comprises a pair of scissor-like blades for cooperatively shearing the tissue. A conductor electrically communicating with at least one blade delivers electrical energy to tissue engaged by the blades. An interface coupled to the proximal end of the shaft and removably connectable to the robotic surgical system is also included.

Claims

1. A method of performing a robotic surgical procedure, the method comprising:

connecting a surgical instrument to a robotic surgical system, the surgical instrument having an elongate shaft, at one end of which an end effector is mounted;

passing the end effector of the surgical instrument through an entry port in a patient body;

engaging tissue with the end effector, the tissue being engaged between a pair of blades of the end effector;

shearing the tissue cooperatively between the blades by transmitting at lease one force from an interace member on the robotic surgical system to a first rotable shaft on the surgical instrument, the first rotable shaft engaging a rotating link pivoted at a second shaft, the rotating link coupling an actuator rod, the actuator rod engaging a connecting rod, the connecting rod engaging each blade, wherein the at least one force causes the first rotatable shaft to rotate so as to cause the rotating link to pivot at the second shaft, the actuator rod to move in a tangential direction with a point on the rotating link, and the actuator rod and connector rod to move at least one of the blades; and

delivering electrical energy to the tissue engaged by the blades.

2. A method as in claim 1, wherein delivering electrial energy comprises transmitting electrical energy to at least one blade from a conductor.

3. A method as in claim 2, further comprising connecting an external electrosurgical generator to the conductor.

4. A method as in claim 2, further comprising preventing unintended current leakage by insulating the conductor within the elongate shaft.

5. A method as in claim 2, further comprising preventing unintended current leakage by extending the conductor to a distaltip of the actuator rod slidably housed within the shaft.

6. A method as in claim 5, wherein the distal tip of the actuator rod and the connector rod transmit electrical energy to the at least one blade from the conductor, and wherein unintended current leakage is further prevented by insulating the connector rod within a housing supporting the pair of blades and connectable to a distal end of the shaft.

7. A method as in claim 6, wherein unintended current leakage is further prevented by insulating the connector rod with an insulation sleeve.

8. A method as in claim 1, wherein delivering electrical energy is carried out before, during, and/or after tissue shearing.

9. A method as in claim 1, wherein the delivered electrical energy produces heat capable of treating the tissue.

10. A method as in claim 1, further comprising cauterizing the tissue with the delivered electrical energy.

11. A method as in claim 1, further comprising coagulating blood with the delivered electrical energy.

12. A method as in claim 1, wherein delivering electrical energy is carried out in a monopolar fashion.

13. A method as in claim 1, wherein the delvered energy comprises radio frequency energy.

14. A method as in claim 1, further comprising rotating the elongate shaft relative to a tool base of the surgical instrument about an axis defined from a proximal end to a distal end of the elongate shaft.

15. A method as in claim 1, wherein connecting the surgical instrument to a robotic surgical system includes releasably mounting the surgical instrument on a robotically controlled arm.