Branch vessel graft design and deployment method

• US 7,306,623 B2
• Filed: 01/13/2005
• Issued: 12/11/2007
• Est. Priority Date: 01/13/2005
• Status: Active Grant

• Current Assignee: Medtronic Vascular, Inc. (Medtronic Plc)
• Original Assignee: Medtronic Vascular, Inc. (Medtronic Plc)
• Inventors: Watson, James R.
• Primary Examiner(s): Nguyen, Anhtuan T.
• Assistant Examiner(s): MILLER, CHERYL L
• Application Number:
  US11/035,230
• Publication Number:
  US 20060155359A1
• Time in Patent Office: 1,062 Days
• Field of Search: 623/1.16, 623/1.35, 623/1.23, 623/1.36, 623/1.32, 606/153
• US Class Current: 623/1.16
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/856 Single tubular stent with a side portal passage
• CPC Class Codes: A61F 2/89 the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2/94 Stents retaining their form, i.e. not being deformable, after placement in the predetermined place
• CPC Class Codes: A61F 2/954 for placing stents or stent-grafts in a bifurcation
• CPC Class Codes: A61F 2002/075 the stent being loosely attached to the graft material, e.g. by stitching
• CPC Class Codes: A61F 2002/821 Ostial stents
• CPC Class Codes: A61F 2220/0075 sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2230/0054 V-shaped

Abstract

A branch graft stent system includes a tubular primary graft having a branch graft opening which when deployed is located in alignment with a side branch vessel emanating from the primary vessel in which a branch graft is deployed. A connector (flange) member forms a perimeter of the branch graft opening and is constructed so that the connector member is substantially flush with the wall of the tubular primary graft. The tubular branch graft has a first expandable ring and a second expandable ring spaced apart from each other as part of a connection section located at a proximal end of the tubular branch graft. The first expandable ring, the second expandable ring, and graft or other material spaced between the first expandable ring and the second expandable ring when engaged with the perimeter of the branch graft opening of the primary graft, the assembly forms a flexible sealed connection between the primary graft and branch graft lumens to continue to exclude the aneurysm while providing a conduit for blood flow to the branch vessel. A distal end of the branch graft can be anchored by a balloon expandable or a self-expanding stent to the wall of the branch vessel beyond the aneurysm.

Claims

1. A graft system, comprising

a tubular branch graft having a proximal end, a distal end and a lumen extending along a tubular branch graft axis longitudinally therethrough, said tubular branch graft comprising:

a branch graft material;

a first pocket material sewn to said branch graft material at a first pocket proximal pocket seam and a first pocket distal pocket seam to define a first circumferential graft pocket of said branch graft; and

a second pocket material sewn to said branch graft material at a second pocket proximal pocket seam and a second pocket distal pocket seam to define a second circumferential graft pocket of said branch graft;

a first self expanding support ring contained within said first circumferential graft pocket, said first circumferential graft pocket circumferentially encircling said branch graft at said proximal end; and

a second self expanding support ring contained within said second circumferential graft pocket, said second circumferential graft pocket circumferentially encircling said branch graft at said proximal end;

wherein said second circumferential graft pocket is disposed approximately parallel to and a pocket section separation length along said graft axis from said first circumferential graft pocket, wherein said second circumferential graft pocket is located closer to said distal end of said branch graft than said first circumferential graft pocket;

a tubular main graft having main graft material with a side opening having a perimeter;

wherein a pocket section separation portion of said branch graft material engages said perimeter of said side opening to form a seal between said main graft and said branch graft when said first self expanding support ring contained within said first circumferential graft pocket circumferentially encircling said branch graft at said proximal end is disposed inside said side opening of said main graft and said second self expanding support ring contained within said second circumferential graft pocket circumferentially encircling said branch graft at said proximal end is disposed outside said side opening of said main graft.

2. The graft system of claim 1, wherein at least one among said first self expanding support ring and said second self expanding support ring are a nitinol hoop or of a similar material with shape memory characteristics.

3. The graft system of claim 1, wherein at least one among said first self expanding support ring and said second self expanding support ring are a nitinol stent or of a similar material with shape memory characteristics.

4. The graft system of claim 1, wherein said pocket section separation portion is made from said branch graft material forming said branch graft.

5. The graft system of claim 1 wherein at least one among said branch graft and said main graft is at least partially formed from materials selected from the group of materials comprising woven polyester, expanded polytetrafluoroethylene, and Dacron.

6. The graft system of claim 1 wherein said side opening is formed on a side of said main graft.

7. The graft system of claim 1 wherein said branch graft further comprises a branch graft anchoring component for holding at least said distal end of said branch graft in contact with a branch anatomical conduit.

8. The graft system of claim 1 wherein said graft system further comprises a sheath constraining said branch graft that forms one side of a flexible seal when said sheath is withdrawn to a first position to expose said first self expanding support ring and further forms a second side of said flexible seal when said sheath is withdrawn further to expose said second self expanding support ring.