Safety device for a sliding panel driven by an electrical motor and method for implementing such a device

• US 7,307,395 B2
• Filed: 12/23/2003
• Issued: 12/11/2007
• Est. Priority Date: 12/15/1998
• Status: Expired due to Fees

• Current Assignee: Fiberlake S.A.
• Original Assignee: Talltec Technologies Holdings S.A.
• Inventors: Bouamra, Mohamed, Zaldua, Jésus, Vicandi, Javier, Iriondo, Jésus
• Primary Examiner(s): Masih, Karen
• Application Number:
  US10/742,777
• Publication Number:
  US 20040138843A1
• Time in Patent Office: 1,449 Days
• Field of Search: 318/445, 318/443, 318/444, 318/449, 318/466, 318/467, 318/468, 318/469, 318/280, 340/628
• US Class Current: 318/445
• CPC Class Codes: E05F 15/41 Detection by monitoring transmitted force or torque E05F15/48 takes precedence; Safety couplings with activation dependent upon torque or force, e.g. slip couplings
• CPC Class Codes: E05F 15/431 specially adapted for vehicle windows or roofs
• CPC Class Codes: E05Y 2900/55 Windows
• CPC Class Codes: G01L 1/242 the material being an optical fibre
• CPC Class Codes: H02H 7/0851 for motors actuating a movable member between two end positions, e.g. detecting an end position or obstruction by overload signal

Abstract

The invention concerns a sequential safety system associated with a moving closing panel driven so as to slide by an electric motor (6), this safety system including means (20) exploiting the signal originating from an optical fiber to stop and reverse the direction of movement of said moving panel in the event of a change in the signal, as well as additional safety means allowing the end-of-travel positions of the moving panel to be determined without ambiguity via the joint exploitation of the results derived from measuring the frequency of the pulses caused by the rotation of the electric motor (6) driving said moving panel, as well as data originating from the optical fiber.

Claims

1. Sequential control method for a moving panel (4) which is driven so as to slide in a frame (2) by an electric motor (6), including a first sequence consisting in:

detecting by first means the presence of a foreign body capable of preventing the complete closing of the moving panel (4) by becoming caught between said panel (4) and the frame (2) into which said panel (4) slides, these first means being capable of generating a first alarm when the presence of said foreign body is detected; and

measuring by second means the frequency of the pulses caused by the rotation of the electric motor (6) driving the moving panel (4), and deducing from this measure an indication of the travel of the moving panel (4) from a known reference position beforehand, these second means being also capable to detect the presence of the foreign body when the frequency of the pulses becomes less than a predetermined threshold frequency and to produce a second alarm when this presence is detected;

wherein, during the phase in which moving panel (4) rises and until it reaches the vicinity of an end-of-travel zone in which the panel (4) has only a distance (I) to cover before its complete closing, stopping, then reversing the working direction of the driving motor (6) is commanded upon reception of the first and/or second alarm signal, and wherein, during the ascent of the moving panel (4) over the remaining distance (I) until its complete closing, only the first means are used to detect the presence of the foreign body, whereas the second means are only used to determine the position of said panel (4) with respect to the frame (2) into which it slides.

2. Method according to claim 1, wherein a deceleration ramp for the speed of the driving motor (6) is commanded when the moving panel (4) reaches the end-of-travel zone.

3. Method according to claim 1, wherein, in the absence of the first alarm signal, the driving motor (6) is stopped when the moving panel (4) is in the end-of-travel zone and that the pulses frequency becomes substantially zero.

4. Method according to claim 1, wherein the reference position is the last calculated position of the moving panel (4) before the driving motor (6) stops.

5. Method according to claim 1, wherein it further includes a second sequence consisting, during the periods in which it is observed that the motor (6) driving the moving panel (4) has stopped, in calibrating the first detection means by comparing and correcting the operating parameters of said first detection means, taken in any environmental conditions, as a function of corresponding parameters of standard detection means taken in known reference conditions.

6. Method according to claim 5, wherein it further includes a third sequence consisting, during the phase of descent of the moving panel (4), to deactivate the first detection means, whereas the second means are used to calculate the speed and position parameters for said moving panel (4) and to compare them to reference values defined during the idle phase of driving motor (6), the progression of said moving panel (4) being slowed down then stopped in accordance with a deceleration ramp when its position and speed reach said reference values.

7. Method according to claim 1, wherein the first detection means of the presence of a foreign body capable of preventing the moving panel (4) from closing completely comprise an optical fibre pressure sensor (20).

8. Method according to claim 1, wherein the frequency measured with the help of the second means is the frequency of the pulses caused by the switching of the brushes (28) of the electric motor (6).

9. Method according to claim 1, wherein the frequency is the frequency of the pulses generated by an optical encoding device.

10. Method according to claim 8, wherein the frequency is the frequency of the pulses generated by a magnetic encoding device.

11. Method according to claim 1, wherein the second means include a MOS transistor (30) across the terminals of which are received pulses caused by switching of brushes (28) of the electric motor (6), these pulses then passing through a filter (34) and an amplifier (36) before being reshaped by means of a comparator (38).

12. Method according to claim 11, wherein the MOS transistor (30) further controls the switching of the relays (32) of the electric motor (6) and thus determines the direction of movement of the moving panel (4).

13. Method according to claim 9, wherein the optical encoding device includes an optical disc (82) as well as an optical emitter (88) and an optical receiver (90).

14. Method according to claim 13, wherein the optical disc (82) is mounted on shaft (68) of the motor (6) and has a plurality of slits (84) regularly spaced on the periphery of said disc (82), and in that the optical emitter (88) and the optical receiver (90) are aligned along a common axis with respect to each other and are separated by a sufficient distance to allow the disc (82) to pass.

15. Method according to claim 13, wherein the optical disc (82) is mounted on a shaft (68) of the driving motor (6) and has on one of its faces a plurality of reflective elements arranged at intervals at regular distances from each other, and in that the optical emitter (88) and the optical receiver (90) are placed side by side facing the reflective elements.

16. Method according to claim 10, wherein the magnetic encoding device includes a plurality of magnetised elements arranged on shaft (68) of the driving motor (6), a magnetic field detector being placed in proximity to said magnetised elements.

17. Method according to claim 16, wherein the magnetic field detector is a Hall probe.

18. Method according to claim 1, wherein comparison means allow the frequency of the pulses caused by the rotation of the driving motor (6) of the moving panel (4) to be compared to a threshold frequency.

19. Method according to claim 18, wherein means allow a deceleration ramp for the speed of the driving motor (6) of moving panel (4) to be programmed when the latter reaches an end-of-travel zone.

20. Method according to claim 19, wherein the comparison and deceleration ramp programming means include a central unit (18) with a microcontroller and/or a microprocessor.

21. Method according to claim 7, wherein the pressure sensor (20) is formed of an optical fibre (10) associated with means (12, 14) for emitting and receiving optical signals propagating within said optical fibre (10), the emitting means (12), supplied with electric power, injecting a light signal into the optical fibre (10), the light signal propagating as far as the receiving means (14) which transmit, in response to the light signal transmitted by the optical fibre (10), an electric signal to a central unit (18) with a microcontroller and/or a microprocessor which analyses the data originating from said receiving means (14) and, in the event of an incident, allows the electric motor (6) driving the moving panel (6) to be stopped or the working direction thereof to be reversed.

22. Method according to claim 21, wherein the pressure sensor (20) operates in transmission mode.

23. Method according to claim 21, wherein the pressure sensor (20) operates in reflection mode.

24. Safety device according to claim 22, wherein the emission means (12) include an electroluminescent diode and in that the reception means (14) include a photodiode.

25. Method according to claim 24, wherein the electroluminescent diode and the photodiode are of the SMD type.

26. Method according to claim 25, wherein the electroluminescent diode and the photodiode are arranged in the same case which also accommodates both ends of the optical fibre (10) forming the pressure sensor (20), this case being also provided with connection means facilitating the securing thereof onto an electronic board.

27. Method according to claim 23, wherein the emission (12) and reception (14) functions are assured by a laser diode provided with its own photodetective cell.

28. Method according to claim 21, wherein the optical fibre (10) is arranged along at least one edge of an opening (2) intended to be closed by the moving panel (4).

29. Method according to claim 21, wherein it includes the steps of:

cutting off for a short instant the emitter'"'"'s (12) electric supply current as soon as it is observed that the motor (6) driving the moving panel (4) has stopped;

measuring the offset level of the electric signal transmitted by the receiver (14), then resetting its value to zero;

supplying the emitter (12) again by means of a constant direct current Δ

I₀; and

measuring the output level V_S of the receiver (14), and allocating it a coefficient k such that kV_S=V_R, where V_R is a known reference level of a standard sensor taken in known reference conditions.

30. Method according to claim 21, wherein it includes the steps of:

supplying the emitter (12) by means of a periodic rectangular current;

measuring the high output level V_S of the receiver (14) as well as its variation Δ

V_S, and

performing the operation V_S (Δ

V_S/Δ

V_R)=V′

s and determining the coefficient C=V_R−

V_S′

so that

V_S″

=V_R, where V_R and Δ

V_R are known reference values of a standard sensor taken in known reference conditions, the ratio Δ

V_S/Δ

V_R is the pressure sensor (20) sensitivity correction coefficient, and C is the residual offset correction coefficient of said sensor (20).

31. Method according to claim 30, wherein it includes the steps of:

supplying the emitter (12) by means of a periodic rectangular current;

measuring the high output level V_S of the receiver (14) as well as its variation Δ

V_S;

calculating the pressure applied as a function of the level of the measured signal by means of a polynomial equation of a degree greater than or equal to 1 and whose coefficients are initially determined during a first calibration; and

periodically correcting these coefficients as a function of the measurement results in order to obtain a reliable pressure measurement.

32. Method according to claim 30, wherein, during the operating periods of the driving motor (6), the emitter (12) is supplied by means of a direct current, and in that, during the idle periods of the driving motor (6), the emitter (12) is supplied by means of a periodic rectangular current obtained by superposing a low periodic variation Δ

I_O, on a constant current I_O, so that the variation in the resulting optical signal can be considered linear.

33. Method according to claim 29, wherein the measurement and the correction of the operating parameters of the pressure sensor (20) are performed repeatedly, during the entire duration of the idle period of the motor (6) driving the moving panel (4).

34. Method according to claim 29, wherein, during the operating periods of the motor (6) driving the moving panel (4), only the last corrections to the operating parameters of the pressure sensor (20) stored in the memory are taken into account.

35. Method according to claim 21, wherein, during the idle periods of the driving motor (6), the polarisation current of the emitter (12) is increased or decreased until the output signal level of the pressure sensor (20) is substantially equal to the alarm trigger threshold level, and wherein, when this condition is achieved, the polarisation current level of the emitter (12) is fixed so that said output signal of said pressure sensor (20) is at a known value, greater than the alarm trigger threshold level.

36. Method according to claim 21, wherein, during the idle periods of the driving motor (6), the threshold signal value of a comparator (38) which fixes the alarm threshold is increased or decreased, until said value becomes substantially equal to the output threshold value of the pressure sensor (20), and wherein, when this condition is achieved, the alarm threshold is fixed at a known value lower than said output signal of said pressure sensor (20).

37. Method according to claim 35, wherein the microcontroller of the central unit (18) generates a fixed frequency rectangular signal, with variable pulse durations, said signal being then sent to an integrator (40, 42) which converts the pulse durations into distinct voltage levels, so that the shape and the level of the emitter (12) polarisation current can be programmed, or the threshold signal value comparator (38) which fixes the alarm threshold can be modified.

38. Method according to claim 35, wherein the microcontroller of the central unit (18) generates a signal whose pulses are frequency modulated, said signal being then sent to an integrator (40, 42) which converts the signal into distinct voltage levels, so that the shape and the level of the emitter (12) polarisation current can be programmed, or the threshold signal value comparator (38) which fixes the alarm threshold can be modified.

39. Method according to claim 35, wherein the microcontroller of the central unit (18) generates a signal using the coded pulse modulation, said signal being then sent to an integrator (40, 42) which converts said signal into distinct voltage levels, so that the shape and the level of the emitter (12) polarisation current can be programmed, or the threshold signal value comparator (38) which fixes the alarm threshold can be modified.

40. Method according to claim 5, wherein, during the second sequence, it comprises the steps consisting in calibrating the second means by:

measuring, for different positions of the moving panel (4) relative to the frame (2) into which said panel moves, the corresponding frequency of the pulses caused by the rotation of the motor (6) to determine the instantaneous speed of movement of the panel (4) in a given position; and

comparing, for each position of the moving panel (4), the frequency of the measured pulses to the frequency of the same pulses during the preceding travel of said moving panel (4) so that, if there is a difference between said frequencies and this difference does not exceed a predetermined safety value, the threshold frequency is corrected so that it does not command the stopping and reversal of the working direction of the motor (6).