Thermal dispersion flow meter with chronometric monitor for fluid leak detection

• US 7,308,824 B2
• Filed: 02/17/2006
• Issued: 12/18/2007
• Est. Priority Date: 02/17/2005
• Status: Active Grant

• Current Assignee: Sentinel Hydrosolutions, LLC (Watts Water Technologies Incorporated)
• Original Assignee: Sentinel Hydrosolutions, LLC (Watts Water Technologies Incorporated)
• Inventors: Trescott, Robert C. Jr., Collurafici, Frank W., Collurafici, Frank P., Shaw, Scott
• Primary Examiner(s): THOMPSON, JEWEL VERGIE
• Application Number:
  US11/356,732
• Publication Number:
  US 20060283236A1
• Time in Patent Office: 669 Days
• Field of Search: 732/041.1, 73/492, 73/493, 340/605
• US Class Current: 73/204.11
• CPC Class Codes: G01M 3/002 by using thermal means
• CPC Class Codes: G01M 3/2807 for pipes G01M3/2892, G01M3/30 take precedence

Abstract

A thermal dispersion flow meter with chronometric monitor for fluid leak detection includes an ambient temperature RTD sensor and a flow rate RTD sensor which are configured to sense the temperature of a fluid in a conduit, and then monitor the flow of that fluid through the conduit. The fluid flow RTD sensor is incorporated into a Wheatstone bridge circuit which is used to provide increased sensitivity to the outputs of the RTD sensors. Based upon the ambient temperature sensor readings, the flow rate RTD sensor may be adjusted to optimize the operation of the system to detect leaks, and on certain conditions, a controller may close a supply line valve to avoid flooding of a structure.

Claims

1. A fluid leak detector for detecting leakage in a pressurized fluid system having a closed fluid conduit, the fluid leak detector comprising:

a first sensor disposed within said conduit and capable of sensing the ambient temperature of the fluid within said conduit;

a second sensor disposed within said conduit and responsive to a drive signal to elevate the temperature of said second sensor;

a means for generating said drive signal in communication with said second sensor to drive said second sensor to a temperature above the ambient temperature; and

a means for detecting the flow of fluid through said conduit.

2. The fluid leak detector of claim 1, wherein said means for detecting the flow of fluid through said conduit further comprises a means for sensing current flow through said second sensor.

3. The fluid leak detector of claim 1, wherein said means for generating a drive signal for said second sensor further comprises an adjustable wheatstone bridge circuit wherein said second sensor represents an element in the bridge circuit responsive to said flow of fluid through said conduit.

4. The fluid leak detector of claim 3, further comprising an analog to digital converter in communication with said second sensor and said means for detecting the flow of fluid through said conduit, said analog to digital converter configured to sense said elevated temperature and generate a corresponding digital signal to said means for detecting.

5. The fluid leak detector of claim 4, further comprising a means for comparing said digital signal corresponding to said elevated temperature to a predetermined value.

6. The fluid leak detector of claim 5, further comprising an analog to digital converter in communication with said first sensor and said means for detecting the flow of fluid through said conduit, said analog to digital converter configured to sense said ambient temperature and generate a corresponding digital signal to said means for detecting.

7. The fluid leak detector of claim 4, further comprising a means for comparing said digital signal corresponding to said ambient temperature to a predetermined value.

8. The fluid leak detector of claim 1 wherein said first RTD sensor is upstream in said fluid conduit from said second RTD sensor.

9. The fluid leak detector of claim 1, further comprising a shutoff valve in communication with said means for detecting fluid flow through said conduit, and responsive to a signal from said means for detecting to interrupt said fluid flow through said conduit.

10. the fluid leak detector of claim 1, further comprising a display in communication with said means for detecting, configured to display a status indicator of said fluid leak detector.

11. A device for interrupting the flow of fluid through a fluid conduit upon the detection of a leak, comprising:

an ambient temperature RTD sensor disposed in said fluid conduit;

a flow-sensing RTD sensor disposed in said fluid conduit;

a controller in electrical communication with said ambient temperature RTD sensor and said flow-sensing RTD sensor, said controller sensing an ambient temperature signal from said ambient temperature RTD sensor, and generating a driving signal to drive said second RTD sensor to a temperature greater than said ambient temperature;

a means for comparing the ambient temperature signal and the drive signal to a predetermined value and generating a shutoff signal in response thereto; and

a valve in communication with said controller to receive a shutoff signal from said controller to close said valve in response thereto.

12. The device of claim 11, wherein said controller further comprises:

a microprocessor;

a memory in communication with said microprocessor; and

an analog interface in communication with said microprocessor and capable of generating said driving signal.

13. The device of claim 12, wherein said memory further comprises a look-up table having ambient temperature data and corresponding drive signal level data for driving said second RTD sensor to a temperature greater than said ambient temperature.

14. The device of claim 11, further comprising:

a display in communication with said controller, said display configured to display a status indicator.

15. The device of claim 14, wherein said status indicator further comprises a HOME status indicator and an AWAY status indicator.

16. The device of claim 14, wherein said status indicator further comprises a LEAK status indicator.

17. The device of claim 14, wherein said status indicator further comprises a FLOW RATE indicator corresponding to a flow rate signal from said flow sensing RTD.

18. The device of claim 11, further comprising an external temperature sensor in communication with said controller and configured to generate a signal corresponding to said external temperature.

19. The device of claim 11, further comprising a program memory.

20. The device of claim 19, wherein said program memory further comprises an EEPROM in communication with said controller and configured to provide program instructions and look-up table data to said controller.

21. A method for detecting the flow of fluid through a conduit using an RTD disposed within said conduit, said method comprising:

sensing a reference temperate of said fluid in said conduit using said RTD;

heating said RTD to an offset temperature;

calibrating said RTD at said offset temperature;

determining the flow of said fluid through said conduit;

comparing said flow of said fluid to a pre-determined flow value; and

providing a signal if said flow of said fluid exceeds said pre-determined flow value.

22. The method of claim 21, wherein said offset temperature is greater than said reference temperature.

23. The method of claim 21, wherein said offset temperature is greater than said reference temperature by a pre-established temperature gap.

24. The method of claim 21, further comprising:

determining whether said calibrating of said RTD at said offset temperature was successful.

25. The method of claim 24, further comprising:

repeating said step of heating said RTD to an offset temperature if said calibration was unsuccessful.

26. The method of claim 21, wherein the step of determining the flow of said fluid through said conduit further comprises:

waiting a pre-determined delay period;

Incrementing a time accumulator; and

verifying said time accumulator has reached a maximum value.

27. A method for detecting the flow of fluid through a conduit using a first RTD and a second RTD, each said RTD disposed within said conduit, said method comprising:

sensing a reference temperate of said fluid in said conduit using a first RTD;

heating a second RTD to an offset temperature;

determining the flow of said fluid through said conduit;

comparing said flow of said fluid to a pre-determined flow value; and

providing a leak signal if said flow of said fluid exceeds said pre-determined flow value.

28. The method of claim 27, further comprising:

sensing a mode setting; and

determining said pre-determined flow value corresponding to said mode setting.

29. The method of claim 28, wherein said MODE setting is selected from a HOME mode and an AWAY mode.

30. The method of claim 29, further comprising:

receiving said leak signal; and

closing a valve terminating the flow of said fluid through said fluid conduit.