Mechanism comprised of ultrasonic lead screw motor

• US 7,309,943 B2
• Filed: 10/28/2005
• Issued: 12/18/2007
• Est. Priority Date: 09/08/2003
• Status: Expired due to Term

• Current Assignee: New Scale Technologies Incorporated
• Original Assignee: New Scale Technologies Incorporated
• Inventors: Henderson, David, Guelzow, James, Hoffman, Conrad, Culhane, Robert
• Primary Examiner(s): Budd, Mark
• Application Number:
  US11/262,137
• Publication Number:
  US 20060049720A1
• Time in Patent Office: 781 Days
• Field of Search: 310/323.02, 310/323.03, 310/323.04, 310/323.05
• US Class Current: 310/323.02
• CPC Class Codes: G02B 7/102 controlled by a microcomputer cameras with interchangeable lenses G03B17/14
• CPC Class Codes: H02N 2/0095 producing combined linear and rotary motion, e.g. multi-direction positioners
• CPC Class Codes: H02N 2/02 producing linear motion, e.g. actuators; Linear positioners ; Linear motors
• CPC Class Codes: H02N 2/147 Multi-phase circuits

Abstract

An optical assembly that contains an optical device movably attached to a apparatus for driving a threaded shaft assembly. The apparatus contains of a threaded shaft with an axis of rotation and, engaged therewith, a threaded nut. The assembly contains a device for subjecting the threaded nut to ultrasonic vibrations and thereby causing said the shaft to simultaneously rotate and translate in the axial direction.

Claims

1. An apparatus comprising a threaded nut with an axis of rotation and, engaged therewith, a threaded shaft with an axial direction and a length, and a vibration system that subjects said threaded nut to ultrasonic vibrations and thereby causing said threaded shaft to rotate and said threaded nut to translate in said axial direction over a portion of said length of said threaded shaft, the vibration system comprising two or more pairs of substantially opposing members, wherein each of the pairs alternatively has one of the substantially opposing members causes one portion of the threaded nut to contact the threaded shaft while the other one of the substantially opposing members causes another portion of the threaded nut to have clearance from the threaded shaft.

2. The apparatus as recited in claim 1, wherein said rotation of said threaded shaft occurs through at least 360 degrees.

3. The apparatus as recited in claim 1, wherein said translation in said axial direction occurs over a distance greater than the amplitude of any single amplitude of said ultrasonic vibration.

4. The apparatus as recited in claim 3, wherein a load is connected to said threaded nut.

5. The apparatus as recited in claim 4, wherein said threaded nut has a nodal point with a first vibration resonance and said load is connected to said threaded nut at said nodal point.

6. The apparatus as recited in claim 5, wherein said threaded nut is comprised of a threaded region which engages said threaded shaft and an oversized region, which does not engage said threaded shaft.

7. The apparatus as recited in claim 6, wherein said oversized region is located at said nodal point.

8. The apparatus as recited in claim 5, wherein said load is comprised of a printed circuit board.

9. The apparatus as recited in claim 8, wherein said printed circuit board is coupled to the vibration system.

10. The apparatus as recited in claim 9, wherein said pairs of substantially opposing members comprise a first pair of piezoelectric plates for generating ultrasonic vibrations in a first direction, and a second pair of piezoelectric plates for generating ultrasonic vibrations in a second direction.

11. The apparatus as recited in claim 10, wherein said first direction and said second direction are orthogonal.

12. The apparatus as recited in claim 8, wherein said load is further comprised of a lens selected from the group consisting of an optical focusing lens and an optical zoom lens.

13. The apparatus as recited in claim 3, further comprising an ultrasound generator for generating said ultrasonic vibrations.

14. The apparatus as recited in claim 13, wherein said ultrasound generator is further comprised of a microcontroller for generating a first pulse width modulated signal and a second pulse width modulated signal.

15. The apparatus as recited in claim 14, further comprising a position sensor for sensing the position of said threaded nut along said length and an electrical connection between said position sensor and said microcontroller for communicating said position of said threaded nut to said microcontroller.

16. The apparatus as recited in claim 15, wherein said microcontroller alters said first and second pulse width modulated signals in response to said communication.

17. The apparatus as recited in claim 14, wherein said first pulse width modulated signal is about 90 degrees out of phase with respect to said second pulse width modulated signal.

18. The apparatus as recited in claim 14, wherein said ultrasonic generator is further comprised of a series resonance circuit with a circuit resonant frequency, wherein said first and second pulse width modulated signals are square signals and have an input frequency, and said threaded nut has a mechanical resonance frequency, and said circuit resonance frequency is substantially equal to said input frequency, and said input frequency is substantially equal to said mechanical resonant frequency.

19. The apparatus as recited in claim 18, wherein said resonant circuit includes a capacitor, said ultrasound generator is comprised of a piezoelectric plate, and said piezoelectric plate functions as said capacitor.

20. The apparatus as recited in claim 19, wherein said ultrasound generator is further comprised of a padding capacitor placed in parallel with said plezoelectric plate.

21. The apparatus as recited in claim 20, wherein said capping capacitor has a padding capacitance, and said piezoelectric plate has a piezoelectric capacitance, wherein the ratio of said padding capacitance to said piezoelectric capacitance is about 2.

22. The apparatus as recited in claim 19, wherein said first and second pulse width modulated signals are transformed from square signals to first and second sinusoidal signals by said resonance circuit.

23. The apparatus as recited in claim 22, further comprising a voltage amplifier such that said first and second pulsed width modulated signals have a first voltage, and said first and second sinusoidal signals have a second voltage, and said second voltage is greater than said first voltage.

24. The apparatus as recited in claim 14, wherein, when said first pulsed width modulated signal precedes said second pulsed width modulated signal, said threaded nut translates in said axial direction toward a first end of said threaded shaft, and, when said second pulsed width modulated signal precedes said first pulsed width modulated signal, said threaded nut translates in said axial direction away from said first end of said threaded shaft.

25. The apparatus as recited in claim 14, wherein said first and second pulse width modulated signals are comprised of a first voltage peak and a second voltage peak, wherein said first voltage peak has a different duty cycle than said second voltage peak.

26. The apparatus as recited in claim 14, wherein said first and second pulse width modulated signals are operating at a constant duty cycle, said first and second pulse width modulated signals are comprised of a plurality of voltage peaks and said plurality of voltage peaks are turned on for an on duration and off for an off duration and sum of the said on duration and the said off duration equals the interval, where said interval is substantially constant and the ratio of the said on duration divided by the said interval is varied between zero and one.

27. The apparatus as recited in claim 19, where in said first pulse width modulated signal has a duty cycle of from about 0 to about 0.5.

28. The apparatus as recited in claim 22, wherein said first and second sinusoidal signals have an amplitude and the velocity of said threaded nut translating over said length is controlled by said amplitude.

29. An apparatus for driving a threaded shaft assembly comprised of

(a) an optical focusing assembly comprised of a first threaded nut with a first axis of rotation and, engaged therewith, a first threaded shaft with a first axial direction and a length, said focusing assembly is comprised of means for subjecting said first threaded nut to ultrasonic vibrations and thereby causing said first threaded shaft to rotate and said first threaded nut to translate in said first axial direction over a portion of said length of said first threaded shaft, said focusing assembly is connected to said first threaded nut,

(b) an optical zoom assembly comprised of a second threaded nut with a second axis of rotation and, engaged therewith, a second threaded shaft with a second axial direction and a length, said zoom assembly is comprised of means for subjecting said second threaded nut to ultrasonic vibrations and thereby causing said second threaded shaft to rotate and said second threaded nut to translate in said second axial direction over a portion of said length of said second threaded shaft, said zoom assembly is connected to said second threaded nut.

30. The apparatus as recited in claim 29, wherein said first threaded nut is connected to said optical focusing assembly through a first printed circuit board and said second threaded nut is connected to said optical zoom assembly through a second printed circuit board.

31. The apparatus as recited in claim 30, wherein said first printed circuit board and said second printed circuit board are connected to a means for generating said ultrasonic vibration.

32. The apparatus as recited in claim 31, wherein said optical focusing assembly is comprised of a focusing lens and said optical zoom assembly is comprised of a zooming lens, said focusing lens and said zooming lens are configured such that an optical axis passes through both lenses.

33. The apparatus as recited in claim 32, wherein said optical focusing assembly is comprised of a first linear guide and said optical zoom assembly is comprised of a second linear guide, and said first and second linear guide are parallel to said optical axis.

34. The apparatus as recited in claim 33, wherein said first linear guide, said second linear guide, said first axis of rotation and said second axis of rotation are all coplanar.

35. The apparatus as recited in claim 32, wherein said first threaded shaft is in line with said second threaded shaft.

36. The apparatus as recited in claim 35, further comprising a spring, wherein said first threaded shaft and said second threaded shaft are disposed within and are coaxial with said spring, said spring being connected to said first printed circuit board and said second printed circuit board such that a force is applied to each circuit board.

37. The apparatus as recited in claim 36, wherein the translation of said first threaded nut in said first axial direction causes said optical focusing assembly to translate in said first axial direction, thus adjusting said optical focusing assembly.

38. The apparatus as recited in claim 36, wherein the translation of said second threaded nut in said second axial direction causes said optical zoom assembly to translate in said second axial direction, thus adjusting said optical zoom assembly.

39. An apparatus for driving a threaded shaft assembly comprised of

(a) an optical focusing assembly comprised of a first threaded nut with a first axis of rotation and, engaged therewith, a first threaded shaft with a first axial direction and a length, said focusing assembly is comprised of means for subjecting said first threaded nut to ultrasonic vibrations and thereby causing said first threaded shaft to rotate about said first axis and said first threaded nut to translate in said first axial direction over a portion of said length of said first threaded shaft, said focusing assembly is connected to said first threaded nut through a first printed circuit board, wherein said translation in said axial direction occurs over a distance greater than the amplitude of any single amplitude of said ultrasonic vibration;

(b) an optical zoom assembly comprised of a second threaded nut with a second axis of rotation and, engaged therewith, a second threaded shaft with a second axial direction and a length, said focusing assembly is comprised of means for subjecting said second threaded nut to ultrasonic vibrations and thereby causing said second threaded shaft to rotate about said second axis and said second threaded nut to translate in said second axial direction over a portion of said length of said second threaded shaft, said zoom assembly is connected to said second threaded nut through a second printed circuit board, wherein said translation in said axial direction occurs over a distance greater than the amplitude of any single amplitude of said ultrasonic vibration;

(c) wherein said first printed circuit board is comprised of a first piezoelectric plate for generating said ultrasonic vibrations in a first direction, and a second piezoelectric plate for generating said ultrasonic vibrations in a second direction, a third piezoelectric plate for generating said ultrasonic vibrations in said first direction, and a fourth piezoelectric plate for generating said ultrasonic vibrations in said second direction, wherein said first direction and said second direction are orthogonal.

40. The apparatus as recited in claim 39, wherein said first printed circuit board and said second printed circuit board are rigid printed circuit boards.

41. The apparatus as recited in claim 39, wherein said first printed circuit board and said second printed circuit board are flexible printed circuit boards.

42. The apparatus as recited in claim 39, wherein said first printed circuit board and said second printed circuit board are comprised of a layer of insulating material.

43. The apparatus as recited in claim 42, wherein said layer of insulting material is comprised of an insulator selected from the group consisting of glass-epoxy, ceramic, polytetrafluoroethylene, and combinations thereof.

44. The apparatus as recited in claim 39, wherein said apparatus is disposed within a camera.

45. The apparatus as recited in claim 44, wherein said camera is disposed within a device selected from the group consisting of a mobile phone, a wireless phone, and a personal digital assistant.