Wave shim and method of shimming

• US 7,310,916 B2
• Filed: 12/04/2003
• Issued: 12/25/2007
• Est. Priority Date: 12/04/2003
• Status: Active Grant

• Current Assignee: Construction Concepts Unlimited, Inc.
• Original Assignee: Construction Concepts Unlimited, Inc.
• Inventors: Gorman, Chris
• Primary Examiner(s): Chapman; Jeanette
• Assistant Examiner(s): LAUX, JESSICA L
• Application Number:
  US10/727,751
• Publication Number:
  US 20050120648A1
• Time in Patent Office: 1,482 Days
• Field of Search: 52/98, 527/170.4, 521/261, 521/263, 521/265, 521/272, 521/271, 52D/IG.1, 403/365, 403/371, 428/33, 428/43, 248/188.2, 254/104, 144/193.2, 292/342, 292/343, 292/355, 340/546
• US Class Current: 52/126.1
• CPC Class Codes: E06B 1/6069 Separate spacer means acting exclusively in the plane of the opening; Shims; Wedges; Tightening of a complete frame inside a wall opening E06B1/6084 takes precedence

Abstract

A wave shim and a method of shimming two elements is provided. The method includes inserting between two elements, at least one wave shim, which is a wave-shaped compressible body with a slot subdividing a portion of the body at the end into a pair of wave-shaped extending arms, and a tab attached to the body at a side opposite the wave-shaped extending arms. The shim has an area of reduced body material at a junction point between the tab and the body so that the tab can be broken off, and at least one area of reduced body material exists at corresponding locations along each of the wave-shaped extending arms so that the length of the arms can be reduced. The tab and arms define through-holes and grooves, which can be used in conjunction with a guide-line to align several elements.

Claims

1. A shim, comprising:

a body portion; and

an arm portion including arms defining a slot therebetween and having;

a transverse extent; and

a longitudinal extent longer than the transverse extent and extending longitudinally from the body portion, each arm having a wave shape, the shape and direction of the wave of each arm traveling along the longitudinal extent, the arms being of a thickness and of a material that allows them to compress and elastically return substantially to their initial wave shape after a compressive force is removed; and

further comprises a tab attached to said body at a side opposite said wave-shaped extending arms.

2. The shim according to claim 1, wherein said tab is attached to said body via an area of reduced body material at a junction point between said tab and said body.

3. The shim according to claim 1, wherein said tab has an edge, a first surface perpendicular to said edge, and a second surface opposite said first surface, said tab defining at least one groove extending from said edge of said tab in a direction toward a center region of said tab, and said groove being a complete void of material from said first surface to said second surface.

4. The shim according to claim 1, wherein said tab has a first surface and a second surface opposite said first surface, and said tab defines at least one through-hole running from said first surface to said second surface.

5. The shim according to claim 1, wherein at least one area of reduced body material exists at corresponding locations along each of said wave-shaped extending arms.

6. The shim according to claim 1, wherein said body is comprised of a single piece of material.

7. The shim according to claim 1, wherein at least one of said extending arms has an edge, a first surface perpendicular to said edge, and a second surface opposite said first surface, said at least one extending arm having at least one groove formed therein extending from said edge of said extending arm in a direction toward a center region of said extending arm, and said groove comprising a complete void of material from said first surface to said second surface.

8. The shim according to claim 1, wherein at least one of said extending arms has a first surface and a second surface opposite said first surface, and said extending arm is formed with at least one through-hole running from said first surface to said second surface.

9. A shim, comprising:

a body portion; and

an arm portion including arms defining a slot therebetween and having;

a transverse extent; and

a longitudinal extent longer than the transverse extent and extending longitudinally from the body portion, each arm having a wave shape, the shape and direction of the wave of each arm traveling along the longitudinal extent, the arms being of a thickness and of a material that allows them to compress and elastically return substantially to their initial wave shape after a compressive force is removed and wherein each of the wave-shaped bodies are removably attached to at least one other one of the wave-shaped bodies; and

further comprises a tab attached to each of said bodies at a side opposite said wave-shaped extending arms.

10. The shim assembly according to claim 9, wherein said tab is attached to said body via an area of reduced body material on each said body at a junction point between each said tab and each said body.

11. The shim assembly according to claim 9, wherein each of said tabs has an edge, a first surface perpendicular to said edge, and a second surface opposite said first surface, with each said tab defining at least one groove extending from said edge of said tab in a direction toward a center region of said tab, and said groove being a complete void of material from said first surface to said second surface.

12. The shim assembly according to claim 9, wherein each of said tabs has a first surface end a second surface opposite said first surface, and said tab defines at least one through-hole running from said first surface to said second surface.

13. The shim assembly according to claim 9, wherein at least one area of reduced body material exists at corresponding locations along each of said wave-shaped extending arms.

14. The shim assembly according to claim 9, wherein at least one of said extending arms of each body has an edge, a first surface perpendicular to said edge, and a second surface opposite said first surface, with said extending arm defining at least one groove extending from said edge of said extending arm in a direction toward a center region of said extending arm, and said groove comprising a complete void of material from said first surface to said second surface.

15. The shim assembly according to claim 9, wherein at least one of said extending arms of each body has a first surface and a second surface opposite said first surface, and said extending arm defines at least one through-hole running from said first surface to said second surface.

16. A method for shimming an element, which comprises the following steps:

inserting at least one shim into a gap between and defined by the element and an adjacent structure, the at least one shim including;

a body portion; and

an arm portion including arms defining a slot there between and having;

a transverse extent; and

a longitudinal extent longer than the transverse extent and extending longitudinally from the body portion, each arm having a wave shape, the shape and direction of the wave of each arm traveling along the longitudinal extent, the arms being of a thickness and of a material that allows them to compress and elastically return substantially to their initial wave shape after a compressive force is removed; and

further comprises

fully inserting the shim between the two elements by utilizing a tab attached to the shim; and

subsequently separating the tab from the shim.

17. The method according to claim 16, which further comprises removing a portion of the wave-shaped extending arms that extend from the gap between the two elements after the shim has been inserted.

18. A method for aligning at least two elements, which comprises the following steps:

inserting at least one shim into each of at least two different gaps defined by, at least two sets of elements, the shims including;

a wave-shaped body with a slot dividing a portion of the body at an end thereof into a pair of wave-shaped extending arms, and a tab attached to the body at a side opposite the wave-shaped extending arms, the tab having an edge, a first surface perpendicular to the edge, and a second surface opposite the first surface, the tab defining at least one groove extending from the edge of the tab in a direction toward a center region of the tab, and the groove comprising a complete void of material from the first surface to the second surface;

connecting a guide-line from the groove in a shim in a first of the at least two different gaps to a corresponding groove in a shim in a second of the at least two different gaps; and

moving at least one of the elements to achieve alignment between tho elements.

19. A method for aligning at least two elements, which comprises the following steps:

inserting at least one shim into each of at least two different gaps defined by, at least two sets of elements, the shims including;

a wave-shaped body with a slot dividing a portion of the body at an end thereof into a pair of wave-shaped extending arms, and a tab attached to the body at a side opposite the wave-shaped extending arms, with the tab having a first surface and a second surface opposite said first surface, and the tab defining at least one through-hole running from the first surface to the second surface;

threading a guide-line through the hole in the tab of a shim in a first of the at least two different gaps to a corresponding hole in the tab of a shim in a second of the at least two different gaps; and

moving at least one of the elements to achieve alignment between the elements.

20. A method for aligning at least two elements, which comprises the following steps:

inserting at least one shim into each of at least two different gaps defined by, at least two sets of elements, the shims including;

a wave-shaped body with a slot dividing a portion of the body at an end thereof into a pair of wave-shaped extending arms having an edge, a first surface perpendicular to the edge, and a second surface opposite the first surface, with at least one of the extending arms having at least one groove formed therein extending from the edge of the extending arm in a direction toward a center region of the extending arm, and the groove comprising a complete void of material from the first surface to the second surface;

connecting a guide-line from the groove in the at least one extending arm of a shim in a first of the at least two different gaps to a corresponding groove in the at least one extending arm of a shim in a second of the at least two different gaps; and

moving at least one of the elements to achieve alignment between the elements.

21. A method for aligning at least two elements, which comprises the following steps:

inserting at least one shim into each of at least two different gaps defined by, at least two sets of elements, the shims including;

a wave-shaped body with a slot dividing a portion of the body at an end thereof into a pair of wave-shaped extending arms having a first surface and a second surface opposite said first surface, and at least one of the extending arms defining at least one through-hole running from the first surface to the second surface;

threading a guide-line through the hole in the at least one extending arm of a shim in a first of the at least two different gaps to a corresponding hole in the extending arm of a shim in a second of the at least two different gaps; and

moving at least one of the elements to achieve alignment between the elements.